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ZETRON 360 Instruction Manual

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Model 360 Radio Remote
Instruction Manual for Kenwood Radios
025-9459E

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Summary of Contents for ZETRON 360

  • Page 1 Model 360 Radio Remote Instruction Manual for Kenwood Radios 025-9459E...

  • Page 2: Limited Warranty

    Zetron's warranty covers parts and Zetron factory labor. Buyer must provide written notice to Zetron within the warranty period of any defect. If the defect is not the result of improper or excessive use, or improper service, maintenance or installation, and if the Zetron Products or Zetron Accessories have not...

  • Page 3: Regulatory Compliance

    FCC Part 15 (USA) Safety Summary Warning! For your safety and the protection of the equipment, observe these precautions when installing or servicing Zetron equipment. • Follow all warnings and instructions marked on the equipment or included in documentation. •...
  • Page 4 NX-700/NX-800 Radio Programming on page • Added procedures for installing the Dosbox work-around on Windows XP and Windows 7 machines in order to support running the DOS-based Model 360 programming software. See Installing the Programming Software on page 40. 025-9459E...

  • Page 5: Table Of Contents

    Contents Contents Introduction .......................9 Overview ..........................9 System Features........................10 Model 360 Options....................... 10 Typical Configuration ......................11 Installation .......................13 Introduction .......................... 13 Required Equipment ....................13 Installation Steps......................14 Radio Programming......................14 TK-x80 Series Radio Programming ................15 TK-x180 Series Radio Programming ................16 NX-700/NX-800 Radio Programming ................
  • Page 6 Model 360 Radio Remote Configuring the Programming Software ..............46 Connecting the Programming Adapter ................ 46 Placing the Radio Interface into Program Mode ............46 Programming........................47 Using the Programming Software ................47 Ending the Programming Session................47 Menus..........................48 File Menu........................
  • Page 7 System Programming ....................67 Installing New EPROMS ....................67 Assembly Drawings ......................68 Specifications....................71 General System Specifications.................... 71 Model 360 Remote to Radio Interface Connection.............. 72 Audio Interface........................72 General Remote Specifications ................... 72 General Radio Interface Specifications ................73 Options..........................73...
  • Page 8 Model 360 Radio Remote 025-9459E...

  • Page 9: Introduction

    Overview Introduction Overview The Model 360 Radio Remote system allows a user to operate a remote Kenwood TK-780, TK-880, TK-980, TK-981, TK-7180, TK-8180, NX-700, or NX-800 mobile radio. The system passes transmit and receive audio and provides access to radio functions.

  • Page 10: System Features

    Extended local remote control of Kenwood TK-780, TK-880, TK-980, TK-981, TK-7180, TK-8180, NX-700, and NX-800 radios • Radio controls and indicators represented on the Model 360 Remotes with a comfortable, easy-to-use keypad layout • 12 programmable function keys plus a DTMF keypad for access to more radio features •...

  • Page 11: Typical Configuration

    Typical Configuration Typical Configuration A system consists of a radio, a radio interface, and one or more remotes. Up to twenty- five remotes can be connected in parallel to control a single radio via a radio interface. Each remote can be located up to 2000 feet from the radio. Remotes connect to the radio interface with three pairs of in-building twisted wire.
  • Page 12 Introduction Installation is simple because the audio levels come pre-set from the factory. Furthermore, maintenance and repair are minimized because of the advanced microprocessor circuitry used in the design of these products. 025-9459E...

  • Page 13: Installation

    If not installed and used in accordance with the instruction manual and commonly used radio practices, it may cause interference to radio communications. The Model 360 Radio Remote system should be installed by personnel experienced with remotes and radio systems.

  • Page 14: Installation Steps

    Radio Programming This section covers using the appropriate version of Kenwood-supplied radio programming software to configure the settings in the radio to be interfaced to the Zetron Model 360 radio remote system. •...

  • Page 15: Tk-X80 Series Radio Programming

    Be sure to plug connector E on the KCT-19 cable into CN4 in the radio. 3. Using the radio’s configuration software, set the following parameters for proper use with the Model 360 Radio Interface Module. 4. In the Optional Features menu: •...

  • Page 16: Tk-X180 Series Radio Programming

    TK-x180 Series Radio Programming These instructions provide the installer and user with a straightforward guide to getting the radio and the Model 360 functional with basic settings. From these working settings, advanced settings and fine-tuning can be accomplished later according to customer requirements.
  • Page 17 Model 360 be enabled. When the delay in the Model 360 is disabled, it is possible for the FSK burst identifying the radio transmitting to disrupt the voice audio as much as two seconds into the call.
  • Page 18 Installation 3. Since there is a likelihood that a microphone may not be attached to the transceiver when installed with an Model 360, you must ensure that no radio functions affecting Model 360 or FleetSync operation would be inadvertently disabled: a.
  • Page 19 Note Although scanning can be remotely started and stopped using the Model 360, please be aware that the console user will not know the identity of the channel that scanning stops at, as this is not reported back via the Model 360. Should you wish to use scanning, remember the Off Hook Setting also applies to this function and its proper operation.
  • Page 20 Installation Details regarding the use and interaction of the port settings for COM 0, 1, and 2 are discussed in the radio’s programming manual and can be accessed by clicking Help. 5. In the FleetSync Menu, under the General 1 Submenu: a.
  • Page 21 Mark the J Command Serial Output check box. 7. The TK-x180 series has several programmable AUX I/O pins that can be assigned input or output functions as desired. For the Zetron Model 360 application, we are concerned with two functions: External Hook Switch input and External PTT input.

  • Page 22: Nx-700/Nx-800 Radio Programming

    Installation 8. The external TX audio input utilized by the Zetron Model 360 is the DC-Coupled low level “MI2” line permanently assigned to pin 6. To configure transmit audio input: a. Navigate to the Extended Function Menu, Modulation Line tab.
  • Page 23 9600. c. Set PC Interface Protocol to Version 1. The Model 360 connects to COM Port 2 via the DB-25 connector on the back of the radio. Details regarding the use and interaction of the port settings for COM 0, 1, and 2 are discussed in the radio’s programming manual and can be accessed by clicking...
  • Page 24 Installation 3. Go to the Common Page 4 tab of the Optional Features 1 configuration window: a. Uncheck Status Message Stack. b. Uncheck Short Message Stack. c. Uncheck Caller ID Stack. d. Check Status Message Serial Output. e. Uncheck Short Message Serial Output. Check Unit ID Serial Output.
  • Page 25 Set the with QT/DQT and with STE fields to the appropriate values for your radio system. The Model 360 radio interface uses the DC-Coupled low level MI2 Line on pin 6 of the radio DB-25 connector for TX audio.
  • Page 26 Note Although scanning can be remotely started and stopped using the Model 360, please be aware that the console user will not know the identity of the channel that scanning stops at, as this is not reported back via the Model 360. Should you wish to use scanning, remember the Off Hook setting also applies to this function and its proper operation.
  • Page 27 Radio Programming 8. If using NXDN channels, pull down the Edit menu and select NXDN. On the General 1 tab of the NXDN configuration window: a. Define the Unit ID for the radio. b. Set Emergency Status Response to None.

  • Page 28: System Components Configuration

    Installation 9. If using conventional NXDN channels, on the Conventional tab of the NXDN configuration window, click in Caller ID Display and select RAM and Selcall. 10. Configure conventional analog Zones and Channels or trunking Zones and GIDs as appropriate for your radio system. System Components Configuration The first phase involves configuring the radio physically (if necessary), the radio interface, and the remote.

  • Page 29: Radio Connections

    System Components Configuration Radio Connections  To install the radio and its KCT-19 cable: 1. Follow the directions in the Kenwood installation manual. 2. Plug connector E on the KCT-19 cable into CN4 on the radio PCB. Radio Interface Configuration Configuring the radio interface consists of setting jumpers inside the product if necessary.

  • Page 30: Remote Configuration

    Installation Figure 5. Location of Jumpers in the Radio Interface Remote Configuration Configuring the remote consists of setting jumpers inside the product if necessary. The installer configurable jumpers and their functions are described in Table 2 Table Figure 6 shows the locations of the jumpers on the remote main PCB. Table 2.
  • Page 31 System Components Configuration Jumper Purpose Positions External PTT A - Desk mic PTT This jumper determines how audio will be routed when B - Front Panel Mic PTT the external PTT input is activated. Audio is taken either from the external desk mic input or from the front panel microphone.

  • Page 32: System Components Installation And Connection

    Installation Table 3. Configuration Jumpers on the Remote Keypad PCB (702-9990) Jumper Purpose Positions JP1 & JP2 Reserved Do Not Cut Intercom Not Cut – Enabled If the trace shorting this jumper is cut, the Intercom key Cut - Disabled on this remote will be disabled.

  • Page 33: Tk-X80 Radio Interface Connections

    System Components Installation and Connection TK-X80 Radio Interface Connections Connect the radio interface to the radio and to the remote(s).  To connect the radio interface to the radio: 1. Plug the 8-pin modular connector on the radio interface cable (part number 709- 7513) into the RJ-45 jack on the back of the radio interface labeled “To Radio”...

  • Page 34: Nx-X00 Radio Interface Connections

    Installation NX-x00 Radio Interface Connections Connect the radio interface to the radio and to the remote(s).  To connect the radio interface to the radio: 1. Plug the 8-pin modular connector on the radio interface cable (part number 709- 7823) into the RJ-45 jack on the back of the radio interface labeled “To Radio” (J2).

  • Page 35: Audio Accessories

    System Components Installation and Connection Power  To supply power to the remote: If a 12 Vac wall transformer is used, connect it to pins 1 and 2 of TB1. If a 12 Vdc supply is used, connect the positive side to pin 1 and the ground side to pin 3 of TB1.

  • Page 36: Desk Microphone

    Installation Desk Microphone  To connect the desk microphone: 1. Connect the audio signal from the desk microphone to TB3 pin 2 (Desk Mic Audio). If there are two audio lines, connect one to TB3 pin 2 and the other to TB3 pin 3 (Ground).

  • Page 37: Wall Mounted Remote

    System Components Installation and Connection 1. Connect one wire to TB3 pin1 (External PTT) and the other to TB3 pin 3 (Ground). 2. Cut the trace across position A of JP8 and solder a wire in position B. This ensures that the front panel mic is enabled when this input goes active. External Amplified Speaker Connect the speaker audio input to TB3 pin 9 (External Speaker) and its ground lead to TB3 pin 8 (Ground).

  • Page 38: System Initialization

    Installation System Initialization The last installation step is initializing the system. This includes powering up and checking the transmit level. Power-Up  To power up the remotes: 1. Plug the wall transformer into a power outlet or connect the 12 Vdc supply. 2.

  • Page 39: Programming

    When the radio interface is in program mode, the remotes cannot control the radio. Requirements To program the system, you will need a Model 360 Programming Kit (Part No. 950- 0152), which includes a programming adapter, programming cable, and the Model 360 Programming Software.

  • Page 40: Setup

    This is the executable file. If necessary, the software may be run directly from the floppy, but hard drive installation is recommended. Note This is the directory where all configuration files will be stored (ZCNFGNNN.360 & ZIPR.SYS). 025-9459E...

  • Page 41: Windows Xp

    4. The autoexec batch file that was started by the clicking the desktop link ends by starting the Model 360 DOS-based programming software. You can proceed to configuring which COM port it should use. See...
  • Page 42 Programming  USB-to-Serial port setup for Windows XP: 1. Install your USB-to-Serial convertor in the USB port in which you intend to use 2. Open the Start menu and right-click on the My Computer link. Select the Properties option from the pop-up menu that opens. 3.
  • Page 43 5. Close the User Accounts window and then the Control Panel window. 6. Restart Windows 7 in order for this change to take effect. You may now proceed to installing the Model 360 programming software.  To install the software on a Windows 7 machine: 1.
  • Page 44 USB-to-Serial port convertor and configure the USB port to answer up as COM1 or COM2. Because Zetron has some experience with the Tripp Lite brand of USB-to-Serial port convertor and was able to test it in this...
  • Page 45 Model 360 radio interfaces. In that case, use the following procedure to assign a different COM port number the serial port used by the Model 360 programming software.

  • Page 46: Configuring The Programming Software

    Programming Configuring the Programming Software  To configure the programming software: 1. Run M360KA.EXE. 2. Select Setup and choose COM port to select which serial port the computer will use to program the radio interface (COM1 or COM2). 3. Select Setup and choose Printer to select which parallel port the computer will use to print the configuration file (LPT1, LPT2, or a file on disk).

  • Page 47: Programming

    Programming Programming The steps in programming a radio interface are: • Create a new configuration file with default settings, open a saved configuration file from disk, or read the configuration settings from a radio interface. • Edit the settings as desired. •...

  • Page 48: Menus

    Programming Menus This section describes the commands available on the menus. File Menu This command creates a new configuration with default settings. Open Use Open to open an existing configuration file. Save Choosing Save will save the current configuration file under its current name. Save as This command saves the current configuration file under a different name.

  • Page 49: Edit Menu

    Menus Edit Menu System parameters The following list describes the programmable system parameters. Default settings are in italics. Handset Hookswitch This command Enables or Disables the handset hookswitch’s control of the radio hookswitch. If enabled, removing the handset from the cradle will take the radio off- hook, and replacing it in the cradle will put the radio back on-hook.

  • Page 50: Local Text Aliases

    Programming On Hook Exits Privacy This command Enables or Disables any remote from exiting privacy mode whenever its handset is returned to the cradle. Line Check The Line Check command Enables or Disables the remotes from detecting a problem with their data links to the radio interface. If this feature is enabled, and a remote is unable to contact the radio interface for three minutes, it will display “No Radio Found”...
  • Page 51 Menus Auto TEL Home Group/Channel Scan AUX A Horn Alert Scan Delete/Add AUX B Key Lock Scan Temporary Delete Connect ID Monitor A Scrambler Disconnect ID Monitor B System/Group Down Emergency Monitor C System/Group Up Function Monitor D Talk Around Group/Channel Down Operator Selectable Tone TEL Disconnect...

  • Page 52: Device Menu

    Programming 4. Type a text alias for the group. Each alias can contain up to 16 characters including letters, numbers, spaces, and/or punctuation. Note Up to 250 total text aliases can be assigned to groups 1 through 250 of systems 1 through 32. For the purposes of tallying the 250 total text aliases, blank aliases are not counted, except if there is a non-blank alias programmed into a higher group number.

  • Page 53: Help Menu

    Menus Help Menu Help Gives an overview of programming a radio interface and describes how to obtain more help. Version Displays the version of the programming software. About Describes the purpose of the programming software.
  • Page 54 Programming 025-9459E...

  • Page 55: Operation

    Introduction Operation Introduction This section describes the operation of the Model 360 Radio Remote. The controls and indicators are described, followed by a description of remote features. The section ends with a description of the audio options available. This section does not explain how to operate the radio. For a full description of the radio,...

  • Page 56: Remote Controls

    Remote Controls Programmable Function Keys The Model 360 Remote has 12 programmable function keys (two sets of up/down arrows, MON, HOME, D/A, SCAN, A, B, C, and D). Any of several radio or remote features can be assigned to each key. For a complete list of these features, see the Programming section.

  • Page 57: 12-Key Keypad

    Remote Controls 12-Key Keypad The 12-key keypad mimics the keypad on the radio microphone. It is used primarily to send DTMF over the air. In addition, each key can be assigned a secondary function similar to the other programmable keys. In order to use these secondary functions, one of the normal programmable keys must be set to Function.

  • Page 58: Handset Hookswitch

    Operation Handset Hookswitch The handset hookswitch switches audio between the front panel mic/speaker and the handset mic/earpiece. It can also be configured (in system programming) to control the radio hookswitch. Volume Knob The Volume knob adjusts the volume level of the audio from both the front panel speaker and the handset earpiece at the same time.

  • Page 59: Tx, Opt And Busy Leds

    Remote Features The In Use icon turns on while a user at another remote is controlling the radio and stays on for about one second after they stop pressing keys. While this icon is on, no one else can control the radio. This prevents users from interrupting one another. TX, OPT and Busy LEDS These LEDs reflect the LED on the radio.

  • Page 60: Mute

    Operation Mute To mute the receive audio of a Model 360 Remote, press the Mute key. The Mute LED will illuminate. The mute function does not time out and does not affect other remotes. To unmute the receive audio, press the Mute key again. The Mute LED will turn off.

  • Page 61: Supervisor

    Model 360 Remote Instant Calls work like the radio’s Home function. They provide access to commonly used systems and groups with a single keystroke. The difference is that the Model 360 Remote can be programmed with up to six Instant Calls (plus a key for the radio’s Home function).

  • Page 62: Off-Hook Speaker Revert & Off-Hook Speaker Mute

    Operation If controlled by the handset, when the handset is removed from its cradle, the radio is taken off-hook, and when the handset is replaced, the radio is placed back on-hook. Pressing a function key programmed for radio hookswitch will toggle the radio between on-hook and off-hook.

  • Page 63: Line Check

    Audio Accessories Line Check If the Line Check feature is enabled in system programming, the remotes will detect when their connection to the radio interface is lost. This is a troubleshooting feature used to indicate wiring faults and power failures. It allows the remote user to differentiate between a properly working system with no radio traffic, and a system that has stopped functioning.

  • Page 64: Footswitch

    Operation • Use the jack sense signal on the optional headset interface box to activate and deactivate the headset. Plug the headset into the box to use it, and unplug the headset to use the front panel microphone and speaker. Depending on system programming, the radio can automatically be taken off-hook when the headset is activated.

  • Page 65: Troubleshooting And Repair

    Troubleshooting and Repair Introduction The Model 360 Radio Remote system uses the latest hardware and software techniques to minimize complexity and number of parts. This improves reliability so that the units should not require service. If a problem should arise, however, this section will help identify the problem and a solution.

  • Page 66: Service Hints

    In case of further difficulty, contact Zetron technical support. Please have the serial number of the unit and/or the Zetron order number ready. If the call is made from the installation site by the installer or radio technician, the problem can usually be solved over the telephone.

  • Page 67: Software Upgrades

    Software Upgrades Software Upgrades From time to time, Zetron may release new versions of the Model 360 operating software. The changes may add new features, enhanced existing ones, or reflect changes in radio firmware. This section explains how to install a new version of software.

  • Page 68: Assembly Drawings

    5. Replace the cover of the unit. 6. Apply power to the unit and verify that the system operates properly. 7. Return the old EPROMs to Zetron in the protective shipping material. Assembly Drawings The following two pages contain the assembly drawings for the remote desk set and the radio interface unit that make up a Model 360 system.
  • Page 69 Assembly Drawings...
  • Page 70 Troubleshooting and Repair 025-9459E...

  • Page 71: Specifications

    General System Specifications Specifications General System Specifications Radio types Kenwood TK-780, TK-880, TK-980 or TK-981 TK-7180, TK-8180 NX-700, NX-800 Maximum number of remotes 25 in parallel Maximum distance from any 2000 feet remote to the radio Indicators LCD shows system and group number and text alias. LCD icons for Scan Del/Add, Talk Around, Priority, Scrambler, Telephone, Call, AUX, and In Use LEDs for TX, Optional Signaling Decode, Busy, Scan, Monitor,...

  • Page 72: Model 360 Remote To Radio Interface Connection

    Specifications Model 360 Remote to Radio Interface Connection Connection scheme Any (T, star, multi-drop) Wire type Telephone grade, 24 gauge or larger, twisted pairs Number of conductors 6 (3 pairs) Connectors 6-conductor telco modular (RJ-11) Audio Interface Standard audio interface...

  • Page 73: General Radio Interface Specifications

    Co-located with the radio Connection to the radio 8-conductor cable connects to the radio through Kenwood’s optional KCT-19 connector Programming interface Keyed RJ-11 jack for connection to Zetron programming cable and computer Indicators Power, Radio and Remote Communication, and Setup LEDs Controls...
  • Page 74 Specifications 025-9459E...

  • Page 75: Index

    Options Index instant calls, 52 system parameters, 49 text aliases, 51 adjacent deskset muting, 30, 62 editing M360KA.conf file, 45 audio external amplified speaker, 35, 37 accessories, 10, 35 external PTT, 31 audio levels, 38 file menu cable, programming, 46 delete, 48 cables exit, 48...
  • Page 76 Index about, 53 mute key, 32, 57 help, 53 version, 53 hot keys, 47 off hook enters privacy, 49 exits privacy, 50 in-building wiring, 32 off-hook speaker revert, 49 indicators, 46 initializing the system, 38 installation power, 35 external amplified speaker, 37 power up, 38 footswitch, 36 printer setup, 52...
  • Page 77 Options text alias, 58 line check, 50 remotes local text aliases, 50 configuration, 30 off hook enters privacy, 49 jumpers, 30 off hook exits privacy, 50 wall mounting, 37 off-hook speaker revert, 49 required equipment, programming the system, privacy, 49 TX time-out, 50 RJ11 connector, 33, 34 test mode, 29...

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