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Table of Contents
Summary of Contents for Jetaire J100ECA
- Page 1 PORTABLE FORCED AIR HEATERS OWNER’S MANUAL 100 SIDE J100ECA 100,000 BTU/Hr 150 SIDE J150ECA 150,000 BTU/Hr Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
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Page 2: Table Of Contents
CONTENTS SECTION Safety Information ... 3 Product Identification ... 4 Unpacking ... 5 Assembly ... 5 Theory of Operation ... 6 Fuels ... 6 Ventilation ... 7 Operation ... 7 Storage ... 8 Preventative Maintenance Schedule ... 8 Troubleshooting ... 9 Service Procedures ... -
Page 3: Safety Information
SAFETY INFORMATION IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. -
Page 4: Product Identification
PRODUCT IDENTIFICATION Hot Air Outlet Lower Shell Fuel Cap Side Cover Figure 1 - 100,000 BTU/Hr Model Hot Air Outlet Lower Shell Fuel Cap Figure 2 - 150,000 BTU/Hr Model Upper Shell Fan Guard Fuel Tank Power Cord Upper Shell Air Filter End Cover Fan Guard... -
Page 5: Unpacking
UNPACKING 1. Remove all packing items applied to heater for shipment. 2. Remove all items from carton. 3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. ASSEMBLY These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton. -
Page 6: Theory Of Operation
THEORY OF OPERATION Clean Heated Air Out Fuel Tank FUELS The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber. -
Page 7: Ventilation
VENTILATION Provide a fresh air opening of at least three square feet (2800 square cm) for each 100,000 BTU/Hr rating. Provide extra fresh air if more heaters are being used. Example: A 150,000 BTU/Hr heater requires one of the following: •... -
Page 8: Storage
STORAGE PREVENTATIVE MAINTENANCE SCHEDULE 1. Drain fuel tank. Note: Locate drain plug on underside of fuel tank. Remove drain plug to drain all fuel. Be sure all fuel is removed. 2. Replace drain plug. 3. Add one gallon (4 liters) of clean kerosene to fuel tank. 4. -
Page 9: Troubleshooting
TROUBLE- SHOOTING Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. OBSERVED FAULT Heater burns, but creates puffs of smoke. Heater will not burn steady. Heater burns with odor. Heater smokes continuously. -
Page 10: Service Procedures
SERVICE PROCEDURES Upper Shell Removal 1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together. 2. Lift upper shell off. 3. Remove fan guard. WARNING Never service heater while it is plugged in, operating, or hot. -
Page 11: Fuel Filter (100,000 Btu/Hr Model)
Fuel Filter (100,000 BTU/Hr Model) 1. Remove side cover screws using 5/16" nut-driver. 2. Remove side cover. 3. Pull upper fuel line off fuel filter neck. 4. Carefully pry bushing, lower fuel line, and fuel filter out of fuel tank. 5. -
Page 12: Spark Plug
Spark Plug 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Clean and regap spark plug electrodes as follows: .055"... -
Page 13: Air Output, Air Intake, And Lint Filters
Air Output, Air Intake, and Lint Filters 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover. 4. Replace air output and lint filters. 5. Wash or replace air intake filter (see Preventative Maintenance Schedule, page 8). -
Page 14: Nozzle (100,000 Btu/Hr Model)
Nozzle (100,000 BTU/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove fuel and air line hoses from burner head. 4. Remove spark plug wire from spark plug. 5. Remove spark plug from burner head using 13/16"... -
Page 15: Nozzle (150,000 Btu/Hr Model)
Nozzle (150,000 BTU/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Loosen flare nut using 3/4"... -
Page 16: Pump Rotor
Pump Rotor (Procedure if rotor is binding) 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover and air filters. 4. Remove pump plate screws using 5/16" nut- driver. -
Page 17: Fan
IMPORTANT: Remove fan from motor shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch. 1. Remove upper shell (see page 10). 2. Use 1/8" Allen wrench to loosen setscrew which holds fan to motor shaft. -
Page 18: Wiring Diagram
WIRING DIAGRAM SPECIFICA- TIONS ACCESSORY Purchase this accessory from your local dealer. White Terminal Motor Board Black Relay Output Rating (BTU/Hr) 100,000 Fuel Use Only Kerosene or No. 1 Fuel Oil Fuel Tank Capacity (U.S. Gal./Liters) 9/34 Fuel Consumption (Gal. Per Hr./Liters Per Hr.) .74/2.8 Electric Requirements 120 volt/60 hertz Amperage (Normal Run) -
Page 19: Illustrated Parts Breakdown And Parts List
WHEELS AND HANDLES FOR 100,000 AND 150,000 BTU/Hr MODELS KEY PART PART NO. NUMBER DESCRIPTION HA2203 Handles HA2205 Handles M12345-33 Screw, #10-24 x 1 3/4" M12342-3 Wheel Support Frame M12831-3 Wheel Support Frame NTC-3C Nut Torque, #10-24 097896-03 Wheel M28526 Cap Nut M51015-01 Axle... -
Page 20: 100,000 Btu/Hr Model
ILLUSTRATED PARTS BREAKDOWN 100,000 BTU/Hr Model BURNER HEAD 100 EAI/EBI Burner Head Assembly 13-1 13-3 13-2 13-4 13-18 13-17 13-16 13-15 13-14 Motor and Pump Assembly MOTOR & PUMP 100 EAI/EBI PFA/P 010 PFA/P 022 13-5 13-6 13-7 13-8 13-9 13-13 13-12 13-10... -
Page 21: Parts List
PARTS LIST 100,000 BTU/Hr Model PART PART NUMBER DESCRIPTION 098511-30 Upper Shell M15823-27 Screw, #10-16 x 1/2" 098512-07 Combustion Chamber 078918-01 Tab Cap 099213-01 Button Plug M27417 Drain Plug HA2210 Filler Neck Screen Burner Head Assembly M51120-01 Nozzle M10659-1 Nozzle Seal Washer M10809-1 Nozzle Seal Spring M8882... -
Page 22: Illustrated Parts Breakdown
ILLUSTRATED PARTS BREAKDOWN 150,000 BTU/Hr Model BURNER HEAD 150 EAI/EBI PFA/P 028 Burner Head Assembly 22-1 22-2 22-3 22-4 22-18 22-17 22-16 22-15 22-14 MOTOR & PUMP 150 EAI/EBI PFA/P 013 Motor and Pump Assembly 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-13... - Page 23 PARTS LIST 150,000 BTU/Hr Model PART PART NUMBER DESCRIPTION 098511-50 Upper Shell 098068-01 Heat Deflector 098512-02 Combustion Chamber M19630 Fuel Filter M16790-12 Fuel Tube 099125-03 Terminal Board M50660-05 Flared 45° Nut Burner Head Assembly M18022 Nozzle M10659-1 Nozzle Seal Washer M10809-1 Nozzle Seal Spring M8882...
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Page 24: Warranty And Repair Service
WARRANTY AND REPAIR SERVICE Contact the Spares and Service Division of: Ludlow Road, Knighton, Powys LD7 1LP Telephone: Knighton (0547) 528534 Telex: 35323 099661-01 Rev. B Printed in U.S.A. 8/91...
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