Olympus M200H Operating Manual

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REVISED: 1-31-06

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Summary of Contents for Olympus M200H

Page 1 REVISED: 1-31-06...
Page 2: Table Of Contents
Olympus M200H Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Electrical Supply • Water Supply & Chemicals •...
Page 3: Introduction
Years of experience, engineering, and planning have gone into the design and manufacturing of the M200H. We take a great deal of pride in the M200H; our goal is no less than your complete satisfaction.
Page 4: Technical Specifications
Technical Specifications M200H High Performance Extractor Height: 38” Length: 28” Width: 19-1/2” Weight: 98 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Pump-Tec #114 pump with 1.5amp Motor 200 psi – 2.00 - 0.67 gpm Vacuum Motors: Two AMETEK Lamb 5.7”...
Page 5: Optional Equipment
Additional / Optional Equipment Auto Fill System with chemical draw: M012 Metering Tip Kit: PDE001 Auto Pump-out System: M016 Pump-out Hose: AH65 Hydro-Filter Inline Filter: AC11 Replacement Bags for Hydro-Filter: AC11A Hydro-Force Injection Sprayer – Low pressure: AS12 Hydro-Force Revolution Sprayer – Low pressure: AS12R 3.5”...
Page 6: Electrical Safety
• The two power cords must be plugged into separate circuits during operation. Cord #1 must be on 20amp circuit Cord #2 can be on a 15amp circuit. If the M200H has an Auto Pump-Out system Cord #2 must be on a 20amp circuit.
Page 7: Mechanical Safety
Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the M200H has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.
Page 8: Section 2: Operation Procedures
Two 25’ power cords are supplied with the Olympus M200H. The power draw requires that the Cord #1 be plugged into a 20amp circuit. Cord #2 can be on a 15amp circuit, unless the M200H has an Auto Pump-Out system, if it is used, then Cord #2 must be on a 20amp circuit.
Page 9: Water Supply & Chemicals
16-1/4oz of chemical to each gallon of water.) • The standard tip used with the M200H is the turquoise tip with a dilution rate of 256:1. This means that for each gallon of water flowing into the machine, 1/2 ounce of chemical will be added.
Page 10: Chemical Metering Tips
How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1...
Page 11: Water Supply
Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •...
Page 12: Pump Priming
3. Priming the High-Pressure Pump: Once water is in the solution tank, the high-pressure solution pump must be primed: • Connect the short prime hose to the solution outlet (female quick-connect on the front of the machine.) • Direct the end of the hose back into the solution tank and turn the solution pump switch to the ON position.
Page 13: Solution & Vacuum Hoses
5. Connection of Vacuum Hoses: A 1-1/2” x 25’ Vacuum Hose is included with the M200H. The 2” cuff on the 25’ vacuum hose is connected to the Vacuum Barb on the front of the machine. The other end with the 1-1/2” cuff is connected to the cleaning tool.
Page 14: Pump-Out System
6. Optional Auto Pump-out System - Connection of Pump-out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. • Remove the cap from the pump-out outlet fitting on the back of the machine. • Connect the pump-out hose to the outlet fitting. •...
Page 15: Pressure Adjustments
7. Pressure Adjustment: The pressure regulator of the M200H is not adjustable. It is preset at the maximum pressure setting of 200psi; however, the highest pressure attained is dependent on the amount of water flow at the tool. The maximum flow rate to maintain 200psi is 0.67gpm. This means to maintain 200psi the largest jet size is for a single jet tool is 03 or two 015 jets on a dual jet cleaning wand.
Page 16: Heater
8. Heater: To prevent damage to the heater, the heater must have water in it before it is turned ON. Fill solution tank, prime the pump and connect solution hoses before turning heater ON. Allow the heater to heat up for about 5 minutes before starting to spray tool. While the heater allows for maximum operating temperature of approximately 190ºF, the temperature of the cleaning water delivered to the tool is dependant on two factors: •...
Page 17: Shutdown Procedures
Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. •...
Page 18: Troubleshooting
Section Troubleshooting Troubleshooting – Olympus M200H Problem Cause Solution Machine not Building circuit breaker tripped. Reset breaker or move cord to other outlet turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *...
Page 19 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breaker or move cord to other outlet not working Faulty power cord Replace cord (AX32) Check wiring & test switches - Repair as needed * Faulty switches or internal wiring (NM5008) Optional Pump-out pump faulty Replace pump-out pump (NM5053)
Page 20 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve (NM5055) Optional Water hose restricted Un-kink, clean out or replace hose...
Page 21: Solution Flow Path
M200H Flow Path shown with optional Solution Flow Path Auto-Fill System M012 Inlet Quick Float Valve Connect Solution Tank Outlet Quick Connect Filter Chemical Jug Pump – AP50 Pressure Regulator Heater PT048 Denotes Denotes Water Denotes by-pass Denotes incoming water...
Page 22: Wiring Diagrams
M200H Wiring Diagram - Standard Heater Solution Vacuum #2 Vacuum #1 Pump VACUUM VACUUM 2-Stage 2-Stage SOLUTION PUMP See heater wiring detail WHITE on next page TO COMMON GROUND FOR ALL COMPONENTS GREEN CORD #1 CORD #2 WHITE TO COMMON GROUND FOR ALL COMPONENTS...
Page 23 Power Cord #2 HEATER SWITCH Heating Element 230°F TEMP SWITCH PKLK-25.83 190°F TEMP SWITCH PKLK-25.82 HEATER NM5043...
Page 24 M200H Wiring Diagram With Auto Pump-Out System Heater Waste Pump Solution Vacuum #1 & #2 Pump YELLOW Heater VACUUM VACUUM SOLUTION PUMP 2-Stage 2-Stage WHITE TO COMMON GROUND FOR ALL COMPONENTS WASTE GREEN CORD #1 PUMP CORD #2 WHITE BLACK...
Page 25 OLYMPUS M200H STANDARD SWITCH PANEL: Vacuum #1 – Power from Cord #1 Solution Pump Switch - Power from Cord #1 When the switch is turned to the ON When the switch is turned to the ON position position power is supplied to the vacuum power is supplied to the solution pump motor.
Page 26 OLYMPUS M200H WITH AUTO PUMP-OUT SWITCH PANEL: Heater Switch - Power from Cord #2 When the switch is turned to the ON position power is supplied to the Heater Vacuum #1 & #2 – Power from Cord #1 When the switch is turned to the ON position power is supplied to the both vacuum motors.
Page 27: Maintenance
Section Maintenance Proper maintenance is required to keep the M200H operating properly, prevent downtime and to extend the life of your equipment. WARNING: Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords.
Page 28 Inside the recovery tank, on top of the stand pipe, is the Vacuum Shutoff Assembly. It functions to prevent debris and water from being sucked into the vacuum motors. Operating the M200H without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty.
Page 29 A torn filter bag will allow debris past the filter and into the recovery tank. This debris can clog the Waste Pump and the Vacuum Shutoff Assembly. The Hydro-Filter must be examined and cleaned regularly to keep the M200H functioning properly: • Push the latch lever and open the Hydro-Filter lid.
Page 30 CLEAN WASTE PUMP-OUT PUMP: (With optional Auto Pump-Out System Only) Build-up of fine silt inside the Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •...
Page 31 FLUSH SOLUTION TANK AND PUMP: (continued from previous page) Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank CLEAN PUMP INLET FILTER A restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning. A restriction or air leak on the pump inlet can also damage the solution pump check valves and plunger seals.
Page 32 FLUSH CHEMICAL SYSTEM: (With optional Auto-Fill System Only) Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse.) Place Chemical Feed Hose into •...
Page 33 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
Page 34 Then turn the solution pump off. 5. Connect any cleaning tools that will be stored with the M200H. Turn the solution pump switch to the ON position. Direct tool spray back into the solution tank or into a bucket. Turn the solution pump off and repeat for all tools to be protected.
Page 35: Pump
Section Parts Replacement parts available for repair of your M200H Replacement parts available for repair of your M3-500. M200 PUMP – AP50 PARTS ASSEMBLY KIT C – PT053 KIT A – PT052 KIT B – PT051...
Page 36: Pressure Regulator
PUMPTEC #114 PUMP – AP50 ITEM DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT052 KIT B VALVES & O-RINGS PT051 KIT C CAM & BEARING PT053 MANIFOLD 0114-0004-3110 PUMP HEAD 0114-0002-0111 RETAINER PLATE 0111-0014-0001 HEAD BOLT BOLT-1/4-20 X 1 1/4-SHCS-SS MOUNT BOLT BOLT-1/4-20 X 2 1/2-SHCS-SS WASHER FLAT M6 STAINLESS STEEL...
Page 37 OLYMPUS AUTO-FILL Part Number Description 16-3 3’ Discharge Tubing FLOAT VALVE ASSEMBLY 25-78 Pipe Nipple (Optional) 34-17 16” Chain with Connector 34-22 Backflow Preventer 35-12 Float Hanger Clip – PDE35-12 35-18 Float Assembly – PHY005-003 35-31 Magnet Housing 35-32 Magnet Holder...
Page 48: Limited Warranty
Section Limited Warranty Your Olympus M200H is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.