Advertisement

REVISED: 1-31-06
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M3-200H and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Hydro-Force M3-200H

  • Page 1 REVISED: 1-31-06...
  • Page 2: Table Of Contents

    Olympus M3-200H Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Electrical Supply • Water Supply & Chemicals •...
  • Page 3: Introduction

    Years of experience, engineering, and planning have gone into the design and manufacturing of the M3-200H. We take a great deal of pride in the M3-200H; our goal is no less than your complete satisfaction.
  • Page 4: Technical Specifications

    Technical Specifications M3-200H High Performance Extractor with Heater Height: 38” Length: 28” Width: 19-1/2” Weight: 105 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Pump-Tec #114 pump with 1.5amp Motor 200 psi – 2.00 - 0.67 gpm Vacuum Motors: Two AMETEK Lamb 5.7”...
  • Page 5: Optional Equipment

    Additional / Optional Equipment Auto Fill System with chemical draw: M012 Metering Tip Kit: PDE001 Hydro-Filter Inline Filter: AC11 Replacement Bags for Hydro-Filter: AC11A Hydro-Force Injection Sprayer – Low pressure: AS12 Hydro-Force Revolution Sprayer – Low pressure: AS12R 3.5” Hydry Upholstery Tool: AW50A 4.5”...
  • Page 6: Electrical Safety

    • Plug unit into grounded outlets only. Do not remove ground prong from plug. Use of a Ground Fault Interrupting (GFI) device will reduce the risk of electrical shock. • Do not use the M3-200H outdoors, in standing water or on wet surfaces. • Do not store the M3-200H in wet conditions.
  • Page 7: Mechanical Safety

    Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the M3-200H has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.
  • Page 8: Section 2: Operation Procedures

    SET UP AND OPERATION 1. Electrical Cords: Two 25’ power cords are supplied with the Olympus M3-200H. Cord #1 powers Vacuum Motor #1and heater element #2; Cord #2 powers the Solution Pump, Vacuum Motor #2 and heater element #1. The amperage required by each cord requires that the two cords be plugged into separate 20amp circuits.
  • Page 9: Water Supply & Chemicals

    16-1/4oz of chemical to each gallon of water.) • The standard tip used with the M3-200H is the turquoise tip with a dilution rate of 256:1. This means that for each gallon of water flowing into the machine, 1/2 ounce of chemical will be added.
  • Page 10: Chemical Metering Tips

    How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1...
  • Page 11: Water Supply

    Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •...
  • Page 12: Pump Priming

    3. Priming the High-Pressure Pump: Once water is in the solution tank, the high-pressure solution pump must be primed (Do not turn heater ON until pump is primed.): • Connect the short prime hose to the solution outlet (female quick-connect on the front of the machine.) •...
  • Page 13: Solution & Vacuum Hoses

    5. Connection of Vacuum Hoses: A 1-1/2” x 25’ Vacuum Hose is included with the M3-200H. The 2” cuff on the 25’ vacuum hose is connected to the Vacuum Barb on the front of the machine. The other end with the 1-1/2” cuff is connected to the cleaning tool.
  • Page 14: Heater

    6. Heater: To prevent damage to the heater, the heater must have water in it before it is turned ON. Fill solution tank, prime the pump and connect solution hoses before turning heater ON. The heater has two 1000 watt heating elements. For maximum heat, turn the heater switch to the Dual element position (2000 watts).
  • Page 15: Pressure Adjustments

    8. Pressure Adjustment: The pressure regulator of the M3-200H is not adjustable. It is preset at the maximum pressure setting of 200psi; however, the highest pressure attained is dependent on the amount of water flow at the tool. The maximum flow rate to maintain 200psi is 0.67gpm. This means to maintain 200psi the largest jet size is for a single jet tool is 03 or two 015 jets on a dual jet cleaning wand.
  • Page 16: Shutdown Procedures

    Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. •...
  • Page 17: Troubleshooting

    Section Troubleshooting Troubleshooting – Olympus M3-200H Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *...
  • Page 18 Problem Cause Solution Heater Building circuit breaker tripped. Reset breakers or move cords to other outlets not getting Faulty power cord Replace cord (AX32) Water hot Heater Switch not ON or set right Turn switch ON – Move from Single to Dual position Water start temperature too low Use hot water in solution tank - 140ºF maximum Heater not given time to preheat...
  • Page 19 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve (NM5055) Optional Water hose restricted Un-kink, clean out or replace hose...
  • Page 20: Solution Flow Path

    M3-200H Flow Path shown with optional Solution Flow Path Auto-Fill System M012 Inlet Quick Float Valve Connect Solution Tank Outlet Quick Connect Filter Chemical Jug Pump – AP50 Pressure Regulator Heater PT048 Denotes Denotes Water Denotes by-pass Denotes incoming water...
  • Page 21: Wiring Diagrams

    M3-200H Wiring Diagram - Standard Dual Element Solution Vacuum #2 Vacuum #1 Heater Pump VACUUM VACUUM 3-Stage 3-Stage SOLUTION PUMP CORD #1 WHITE TO COMMON GROUND FOR ALL COMPONENTS See Heater wiring detail on GREEN the next page WHITE TO COMMON GROUND FOR ALL COMPONENTS...
  • Page 22 From Cord #2 From Cord #1 HEATING HEATING HEATER ELEMENT #2 ELEMENT #1 SWITCH Cord #1 – Powers Heating Element #2 and Vacuum #1 230°F TEMP SWITCHES Cord #2 – Powers PKLK-25.83 Heating Element #1, Pump and Vacuum #2 190°F TEMP SWITCHES PKLK-25.82 Heater can be operated with...
  • Page 23 OLYMPUS M3-200H SWITCH PANEL: Solution Pump Switch – Power from Cord #2. Vacuum #1 – Power from Cord #1. When the switch is turned to the ON position When the switch is turned to the ON power is supplied to the solution pump motor.
  • Page 24: Maintenance

    Section Maintenance Proper maintenance is required to keep the M3-200H operating properly, prevent downtime and to extend the life of your equipment. WARNING: Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords.
  • Page 25 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: With optional Auto-Fill System Only The Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the optional Auto-Fill chemical feed system. Regularly examine the filter and clean as needed.
  • Page 26 A torn filter bag will allow debris past the filter and into the recovery tank. This debris can clog the Waste Pump and the Vacuum Shutoff Assembly. The Hydro-Filter must be examined and cleaned regularly to keep the M3-200H functioning properly: • Push the latch lever and open the Hydro-Filter lid.
  • Page 27 FLUSH SOLUTION TANK AND PUMP: • Pour two or three gallons of clean water into the solution tank. • With Cords #1 & #2 plugged in, connect the pump prime hose to the solution outlet female quick connect. • Direct the end of the prime hose into the recovery tank vacuum barb. •...
  • Page 28 CLEAN PUMP INLET FILTER A restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning. A restriction or air leak on the pump inlet can also damage the solution pump check valves and plunger seals. CAUTION: Before proceeding with this procedure, make sure both power cords are disconnected.
  • Page 29 FLUSH CHEMICAL SYSTEM: (With optional Auto-Fill System Only) Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse.) Place Chemical Feed Hose into •...
  • Page 30 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
  • Page 31 Then turn the solution pump off. 5. Connect any cleaning tools that will be stored with the M3-200H. Turn the solution pump switch to the ON position. Direct tool spray back into the solution tank or into a bucket. Turn the solution pump off and repeat for all tools to be protected.
  • Page 32: Pump

    Section Parts Replacement parts available for repair of your M3-200H Replacement parts available for repair of your M3-500. M3-200H PUMP – AP50 PARTS ASSEMBLY KIT C – PT053 KIT A – PT052 KIT B – PT051...
  • Page 33: Pressure Regulator

    PUMPTEC #114 PUMP – AP50 ITEM DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT052 KIT B VALVES & O-RINGS PT051 KIT C CAM & BEARING PT053 MANIFOLD 0114-0004-3110 PUMP HEAD 0114-0002-0111 RETAINER PLATE 0111-0014-0001 HEAD BOLT BOLT-1/4-20 X 1 1/4-SHCS-SS MOUNT BOLT BOLT-1/4-20 X 2 1/2-SHCS-SS WASHER FLAT M6 STAINLESS STEEL...
  • Page 34: Auto-Fill - Optional

    OLYMPUS AUTO-FILL Part Number Description 16-3 3’ Discharge Tubing FLOAT VALVE ASSEMBLY 25-78 Pipe Nipple (Optional) 34-17 16” Chain with Connector 34-22 Backflow Preventer 35-12 Float Hanger Clip – PDE35-12 35-18 Float Assembly – PHY005-003 35-31 Magnet Housing 35-32 Magnet Holder...
  • Page 42: Limited Warranty

    Section Limited Warranty Your Olympus M3-200H is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.

This manual is also suitable for:

Olympus m3-200h

Table of Contents