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LG 55LM860V Service Manual

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LED LCD TV

SERVICE MANUAL

CHASSIS : LD23E
MODEL : 55LM860V/W
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL67361003 (1207-REV01)
North/Latin America
Europe/Africa
Asia/Oceania
55LM860V/W-ZB
Internal Use Only
http://aic.lgservice.com
http://eic.lgservice.com
http://biz.lgservice.com
Printed in Korea

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  Summary of Contents for LG 55LM860V

  • Page 1: Service Manual

    Internal Use Only North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com LED LCD TV SERVICE MANUAL CHASSIS : LD23E MODEL : 55LM860V/W 55LM860V/W-ZB CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL67361003 (1207-REV01) Printed in Korea...
  • Page 2 SERVICING PRECAUTIONS ..............4 SPECIFICATION ..................6 ADJUSTMENT INSTRUCTION .............. 12 EXPLODED VIEW .................. 21 SCHEMATIC CIRCUIT DIAGRAM .............. - 2 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 3: Safety Precautions

    An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 4: Servicing Precautions

    - 4 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 6 2) PAL-DK 3) PAL-I/I’ 4) SECAM L/L’, DK, BG, I 5) DVB-T 6) DVB-C 7) DVB-T2 8) DVB-S 9) DVB-S2 - 6 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 7 2) Humidity : ~ 80 % Storage Environment 1) Temp : -20 ~ 60 deg 2) Humidity : ~ 85 % - 7 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 8 40.00 VESA(SVGA) 1024*768 48.363 60.00 65.00 VESA(XGA) 1360*768 47.712 60.015 85.50 VESA (WXGA) Х 1920*1080 67.5 60.00 148.5 WUXGA - 8 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 9: Hdmi Input

    Checkerboard, Single Frame Sequential Side by Side, Top & Bottom, 1920*1080 56.250 148.5 HDTV 1080P Checkerboard, Single Frame Sequential - 9 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 10 56.250 148.5 Side-by-side(half) Secondary(HDTV 1080P) Top-and-Bottom Primary(HDTV 1080P) 1920*1080 67.43 / 67.5 59.94 / 60 148.35/148.50 Side-by-side(half) Secondary(HDTV 1080P) - 10 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 11 ■ Remark: 3D Input mode Single Frame Line Column Side by Side Top & Bottom Checker board Frame Packing Sequential Interleaving Interleaving LLLLL - 11 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 12: Adjustment Instruction

    - Pattern level : 0.7 ± 0.1 Vp-p ▪ Result: Ready, Test, OK or NG - Image ▪ Printer Out (MAC Address Label) - 12 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 13 (3) Serial number D/L must be conformed when it is produced in production line, because serial number D/L is mandatory by D-book 4.0 - 13 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 14 Data 0 3) result value - normally status for download : OKx - abnormally status for download : NGx - 14 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 15: Edid Data

    ⓓ Model Name(Hex): LGTV of user input. It is a realization of "Plug and Play". ⓔ Checksum(LG TV): Changeable by total EDID data. ⓕ Vendor Specific(HDMI) 4.1.2. Equipment - Since embedded EDID data is used, EDID download JIG, # HDMI 1(C/S : 9D BA) HDMI cable and D-sub cable are not need.
  • Page 16: White Balance Adjustment

    Gain adjustment(internal white pattern) Gain adjustment completed Offset adjustment(internal white pattern) Offset adjustment completed End White Balance adjustment (internal pattern disappears ) - 16 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 17 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern. - 17 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 18 (2) When 3D OSD appear automatically, then select OK key. (3) Don't wear a 3D Glasses, check the picture like below. - 18 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 19 LED’ should be ON. (2) After press LNB OFF key, ‘18 V LED’ and ‘22 KHz tone LED’ should be OFF. - 19 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 20 (2) CVBS, Component: 1 KHz sine wave signal 0.5 Vrms (3) RGB PC: 1 KHz sine wave signal 0.7 Vrms - 20 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 21: Exploded View

    X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 21 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 22 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN & GPIO Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 23 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN POWER 11/05/31 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 24 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR MAIN AUDIO/VIDEO THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 25 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN DDR Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 26 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 27 LG1152 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR POWER THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 28 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MICOM Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 29 2011.10.19 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. HDMI Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 30 JACK HIGH / MID 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 31 JACK_COMMON 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 32 JACK_COMMON 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 33 IR / KEY 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 34 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 35 USB3_HUB_WiFi 2011.10.26 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 36 SCART GENDER 2011.10.26 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 37 MOTION REMOTE 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 38 LAN_VERTICAL 2011.11.23 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 39 LG1152 A0 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR ETHERNET THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 40 2011.11.21 AMP_NEO ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 41 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 42 SCART AUDIO AMP 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 43 CI SLOT 2011.10.31 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 44 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 45 TUNER 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 46 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 47 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Interface block Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 48 LOCAL DIMMING 2011.11.21 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 49 11.09.29 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 50 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 51 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. 3D Depth Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 52 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR LG1132 DDR3 THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 53 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR LG1132 POWER THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 54 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MOTOR CONTROL Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 55 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR IR Blaster/Boost THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 56 2011. 07. 05 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. FRC-III(LG1122) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 57 2011. 07. 05 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR LG1122_DDR3 THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 58 2011. 07. 05 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. POWER Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 59 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. 240Hz T-Con(LG5812) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 60 2011. 07. 05 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. PMIC/GAMMA/GPM Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 61 2011. 07. 05 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Wafer Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 62 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 64 `12 years New Models < Applicable Model > XXLM960V-ZB XXLM860V-ZB V : T2/C/S2 T : T2/C S : T/C/S2 0 : T/C Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 65 42inch : H(2) * V(8) = 16Block Local 42inch : H(2) * V(8) = 16Block Dimming 42inch : H(2) * V(8) = 16Block Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 66 LED Array is on the back of Module 47inch : H(6) * V(4) = 24Block 55inch : H(6) * V(4) = 24Block Local Dimming Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 67 Micom for Key/IR sensing wifi Local Key +IR Audio AMP (10W+10W) Front Spk HDMI switch (4:1) Motion assy 3D Depth Control IC, DDR Memory Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 68 Main + TCON all in one XXLM960V-ZB From Main Board FRC Processor(LG1122) T-Con IC(LG5812) To Pannel ( Right ) To Pannel ( Left ) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 69: Block Diagram

    HDMI1 HDMI2 AAD_DATA HDMI RMII HDMI (1 Ch) Ethernet HDMI3 HDMI4 TXA/B 51Pin LVDS HSR_P/M PC-RGB (WUXGA) Keypad MICOM M-Remote_R/TX Motion-R Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 70 EEPROM EDID_WP SC_R/G/B 3bit IC802/ Main Chip R1EX24002ASAS0A MICOM SC_L/R_IN RGB_DDC_SCL/SDA 2bit DSUB_R/G/B 3bit DSUB_DET DTV/ATV_SELECT DTV/MNT_V_OUT SCART IC2502 ATV_OUT Tuner Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 71 DDR3(x16) * 3 Host (x3) Audio PLL Audio Clocks w/ DCO 6(gbb, l9da) eMMC DDR3-PHY (3-port) Controller interrupt 3(hdmi, 3ch, gbb) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 72 Clock Divide & Reset u_DPLL 27Mhz generation w/ test logic 200Mhz 27Mhz sclk About 220 internally generated clocks Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 73 TXN 0~7 RXBP 0~4 RXBN 0~4 51Pin LVDS RRV0~6P/N DDR1_A[0~12] RRV0~6P/N DDR1_DATA[0~15] IC201 DDR1 80Pin mini LVDS DDR0_A[0~12] DDR0_DATA[0~15] IC200 DDR0 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 74 Interconnection - 1 XXLM960V-ZB [PCBs] Main PCB LED driver WIFI ASSY RF MOTION ASSY IR Key PCB FRC ASSY Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 75 IR Key PCB RF MOTION ASSY SPK unit WIFI ASSY Local Key IR PCB RF MOTION ASSY WIFI ASSY To Main Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 76 Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GCSC System for these model. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 77 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 78 Power No Video/ replace voltage? Board ( 3.5V,12V,20V No audio MAIN B/D or 24V…) Replace Power Board and repair parts Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 79 2. Install Booster S/W Upgrade Normal Contact with signal distributor Picture? or broadcaster (Cable or Air) Normal Picture? Replace Main B/D Close Close Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 80 Request repair for external device/cable RGB/ Check external External device HDMI/DVI device and /Cable Replace Main B/D error cable normal Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 81 (Check normal operation of normal? Main B/D External Input, Component, HDMI/ RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 82 Measure voltage of each output of Power B/D Normal? ※ Normal Replace Main B/D voltage? Close Normal Check ST-BY 3.5V voltage? ☞A18 Replace Power B/D Replace Power Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 83 Power off by unknown status except listed case "POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble Abnormal "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 84 Speaker off Board Cancel OFF Replace Power Board and repair parts Check Disconnection Replace MAIN Board Speaker disconnection Replace Speaker Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 85 Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 86 (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 87 Down load the Firmware * If you conduct the loop at 3times, change the M4. * INSTART MENU 15.RF Remocon Test 3. Firmware download Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 88 Main B/D ☞A29 Close Check & Repair Wifi cable connection ☞A7 Wi-Fi Mac value Close is “NG”? Change the Wifi assy Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 89 - S/W Version RGB,HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in external device/cable Recognition error accordance with technical information Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 90 ※ Describe the basis of the description (For models without any fix information, in “Part related to nose” in the Owner’s provide the description) Manual. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 91 Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote controller Replace remote controller damage Stand Replace stand dent Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 92 Exchange LED driver Board (PSU) A-3/5 Inverter/ Module Exchange Module (1) A-4/5 Exchange Module (2) A-5/5 Continue to the next page Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 93 Remote controller operation checking method Motion Remote operation checking D. Function error method Wifi operation checking method Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 94 After turning on the power and disassembling the case, check with the naked eye, whether you can see light from 2 locations. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 95 ALEF LED 14 Pin (Power Board ↔ Driver) 1 ~ 5 6 ~ 10 Detect Inverter On/Off Int. PWM Ext. PWM (PDIM) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 96 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 97 (Only LPB : V-sync) Inverter On/off (LPB, Lamp : A-dim) PWM Dim #1 Error-out (only Lamp SCANNING Model : PWM Dim #2) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 98 <ALL MODELS> Settings Set up Manual Tuning select channel When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 99 <ALL MODELS> 1. Checking method for remote controller for adjustment Version Press the IN-START with the remote controller for adjustment Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 100 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only...
  • Page 101 LCD TV connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 102 Check Link Cable (LVDS) reconnection condition date <ALL MODELS> Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 103 Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 104 Solder defect, CNT Broken Solder defect, CNT Broken T-Con Defect, CNT Broken Abnormal Power Section Solder defect, Short/Crack Solder defect, Short/Crack A - 1/5 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 105 Abnormal Power Section Solder defect, Short/Crack Abnormal Display Fuse Open, Abnormal power section Solder defect, Short/Crack Noise GRADATION GRADATION A - 2/5 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 106 Appendix : Exchange LED driver Board (PSU) No Light Dim Light Dim Light Dim Light No picture/Sound Ok A - 3/5 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 107 Panel Mura, Light leakage Press damage Crosstalk Press damage Crosstalk Un-repairable Cases In this case please exchange the module. Press damage A - 4/5 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 108 Un-repairable Cases In this case please exchange the module. Horizontal Block Gate TAB IC Defect Gate TAB IC Defect A - 5/5 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 109 Front LED control : Menu Option Standby Light ON/ Off ST-BY condition: Red or Turn Off Power ON condition: Turn Off Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 110 (Only LPB : V-sync) Inverter On/off (LPB, Lamp : A-dim) PWM Dim #1 Error-out (only Lamp SCANNING Model : PWM Dim #2) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 111 (Only LPB : V-sync) Inverter On/off (LPB, Lamp : A-dim) PWM Dim #1 Error-out (only Lamp SCANNING Model : PWM Dim #2) Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 112 Entry method 1. Press the IN-START button of the remote controller for adjustment 2. Check the entry into adjustment item 3 Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 113 2. Select the Sound function of the Menu 3. Select the Sound Setting 4. Select TV Speaker from Off to On Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 114 ③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only...
  • Page 115 4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when it does not move at all. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only...
  • Page 116 Checking order 1, 2. Check Motion cable condition between Motion assy & Main board. Check the 3.3V on the terminal 1. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 117 Checking order 1, 2. Check Wifi cable condition between Wifi assy & Main board. Check the 5V on the terminal 1. Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...