Fax #: ______________________________ Stone Construction Equipment, Inc. is not liable for the function of the machine when used in an improper manner and for other Location of above information: than the intended purpose.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective September 2001. Stone Construction Equipment, Inc. Phone: 1-800-888-9926 • 1-585-229-5141 Bred Tough, Technology Born To Work.
SOUND AND VIBRATION DATA 1.1 MACHINE SOUND LEVEL TEST Machine Type: Stomper Compactor Sound Level Meter Calibration Date: December 9, 1994 Meter Type: Simpson Model 886-2 Type 2 Test Date: December 9, 1994 Test Conditions: Temperature: 5 degrees Fahrenheit/-5 degrees Celsius Ambient Sound: 55 dba fast mode Soil Condition:...
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SAFETY USE These machines are designed to carry out the func- tion of compacting material of the non-cohesive, bitu- minous and granular varieties. If used correctly they will provide an effective and safe means of compaction and meet the appropriate per- formance standards.
SAFETY PRECAUTIONS Before using this equipment, study this entire decals are destroyed or missing, contact Owner’s Manual to become familiar with its factory immediately for replacement. For the proper operation. Do not allow untrained or safety of yourself and others, it is imperative unauthorized personnel, especially children, that the following rules are observed.
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• Never operate any gas powered equipment in a poorly ventilated or enclosed area. • Avoid prolonged breathing of exhaust gases. • Never perform any work on this equipment while it is running. • Always stop the engine and disconnect the spark plug wire to prevent accidental starting.
3.1 Specifications Oil-Injected Stomper ® STONE STONE STONE MODEL XN650ROI XT728ROI XM832ROI Dimensions Weight 125 lbs. 130 lbs. 158 lbs. Dimensions (L x W x H) 30.3" x 13.5" x 36.5" 28.5" x 15" x 38" 28.5" x 15" x 38"...
OPERATING INSTRUCTIONS 3.2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing. A piston, installed between massive opposing springs inside the spring housing, is actuated by a connecting rod and crank system which is driven by a high speed, 2 cycle gasoline engine through a gear train and centrifugal clutch. The piston alternately loads and unloads the springs.
3.3.7 Air Cleaner Engine life will be extended by maintaining clean engine air filters. Remove and clean the air filter elements daily, or more frequently under dustier job conditions. Wash the pre-filter element clean in a non-oily cleaning solvent such a "Solvesol". Let the filter dry before reinstalling it in the air cleaner. Replace air cleaner element every 100 hours.
ROUTINE MAINTENANCE 3.7 THROTTLE CONTROL CABLE ADJUSTMENT 1. Loosen throttle cable clamp screw. 2. Push throttle handle all the way to the right. 3. Push down on high RPM throttle paddle until it rests on the high RPM adjustment screw and tighten throttle cable clamp screw.
3.11 STORING STOMPERS The following steps should be taken to prepare your Stomper for storage: 1. Disconnect fuel line and allow all fuel to drain from the gasoline tank only. Replace fuel line. 2. Start engine and allow to run until it stops from lack of fuel. This will use up all the fuel in the carburetor and prevent the formation of deposits due to evaporation of fuel.
4.1 Specifications Stomper ® Diesel STONE MODEL XD836Y Dimensions 215 lbs. Weight Dimensions (L x W x H) 31.5" x 15" x 38" Shoe Size 13" x 13" Operating System Power 4 hp. Yanmar Engine Specs L40AE-D Engine RPM 3000 - 3600...
OPERATING INSTRUCTIONS 4.2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing. A piston, installed between massive opposing springs inside the spring housing, is actuated by a connecting rod and crank system which is driven by a powerful air-cooled 4 hp diesel engine through a gear train and centrifugal clutch. The piston alternately loads and unloads the springs.
4.3.2 Starter Screen This screen keeps dirt, etc., from entering the fan housing and clogging the air cooling passages. Be- cause this engine is air-cooled, it is necessary to keep this screen clean at all times to permit the unre- stricted passage of air into the fan housing.
4. Pull starting handle slowly until you feel resistance. 5. Return starting handle slowly. 6. Push decompression lever down and release. Lever should stay in down position. 7. Pull starting handle hard and fast. 8. If engine fails to start, try again from step 4. 4.5 TO STOP MACHINE 1.
ROUTINE MAINTENANCE WARNING DIESEL FUEL IS BOTH TOXIC AND FLAMMABLE. DO NOT SMOKE WHILE WORKING WITH FUEL. DO NOT USE NEAR OPEN FLAME. AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT. FLASH POINT OF FUEL NO. 2- D IS 125°F (52°C). SERIOUS ILLNESS OR LOSS OF LIFE COULD RESULT. 4.8 ENGINE IDLE To adjust engine idle, it is necessary to use a strobe light with a digital readout for RPM's.
WARNI 4.9 Disassembly and Reassembly - Fuel Injection Pump This is a standard fuel injection pump body. Disassemble and reassemble the fuel pump in the direction order of “UP”, “DOWN” and “SIDE” from the center of the fuel injection pump body (marked “C”) as illustrated.
Check 1. Carbon deposits (Flowering)—carbon deposits build up on the nozzle in the form of flowers. Flowering lowers combustion performance significantly. Make sure the nozzle is free from contamination. 2. Shape of injection spray—move the lever of the nozzle tester at a speed of approximately 1.2 time/sec.
Adjustment by 0.1mm results in a change in the injection starting pressure of about 20 kg/cm Adjusting shims come in the following thicknesses: 0.1, 0.15, 0.4, 0.5, 0.6, 0.7, and 0.8mm. 4.12 Fuel Filter The fuel filter uses an element of nominal filterable particle diameter of 5 microns.
4.14 THROTTLE CONTROL CABLE ADJUSTMENT 1. Loosen throttle cable clamp screw. 2. Push throttle handle all the way to the right. 3. Push up on high RPM throttle paddle until it rests on the high RPM adjustment screw and tighten throttle cable clamp screw.
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3. Push decompression lever down and hold it while you pull recoil 2 or 3 times. (Do not start engine). Pull decompression lever up and pull recoil slowly until you feel resistance. This will close intake and exhaust valves in compression position and help prevent rust from forming. 5.
5.1 Specifications Stomper ® Pre-Mix STONE STONE STONE MODEL XN650 XT728R XM832 Dimensions 125 lbs. 130 lbs. 158 lbs. Weight Dimensions (L x W x H) 30.3" x 13.5" x 36.5" 28.5" x 15" x 38" 28.5" x 15" x 38"...
OPERATING INSTRUCTIONS 5.2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing. A piston, installed between massive opposing springs inside the spring housing, is actuated by a connecting rod and crank system which is driven by a high speed, 2 cycle gasoline engine through a gear train and centrifugal clutch. The piston alternately loads and unloads the springs.
5.4 TO START MACHINE 1. Check fuel tank, air cleaner, and Stomper lubrication as previously instructed. 2. Open the fuel valve under the tank and the air vent thumbscrew in the tank fill cap. 3. Raise throttle lever halfway and apply the choke. NOTE: A warm engine may not require choking.
ROUTINE MAINTENANCE 5.7 THROTTLE CONTROL CABLE ADJUSTMENT 1. Loosen throttle cable clamp screw. 2. Push throttle handle all the way to the right. 3. Push down on high RPM throttle paddle until it rests on the high RPM adjustment screw and tighten throttle cable clamp screw.
5.11 STORING STOMPERS The following steps should be taken to prepare your Stomper for storage: 1. Close fuel shut-off valve. 2. Start engine and allow to run until it stops from lack of fuel. This will use up all the fuel in the carburetor and prevent the formation of deposits due to evaporation of fuel.
6.1 Specifications Stomper ® Honda Gas STONE MODEL XJ834 HG Dimensions Weight 200 lbs. Dimensions 33.5" x 16.5" x 38.5" (L x W x H) Shoe Size 13" x 13" Operating System Power 4 hp. Honda GX120 Engine Specs 3050 -3250...
OPERATING INSTRUCTIONS 6.2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing. A piston, installed between massive opposing springs inside the spring housing, is actuated by a connecting rod and crank system which is driven by a high speed, 4 cycle gasoline engine through a gear train and centrifugal clutch. The piston alternately loads and unloads the springs.
FOR XJ MODEL 1. With unit standing upright (in vertical position--not operating) so that the oil drains freely into the spring housing, check OIL FILL PLUG & SIGHT GAUGE that the oil is at fill sight plug level. 2. Whenever the level is low, remove the fill sight plug and refill to level of fill sight plug with any good quality SAE-30.
6.6 OPERATION OF MACHINE WARNING WHEN OPERATING THE STOMPER, KEEP FEET CLEAR FROM THE RAMMING SHOE. SERIOUS PERSONAL INJURY MAY OCCUR. WHEN OPERATING THE STOMPER, HEARING PROTECTION SHOULD BE WORN. HEARING LOSS MAY RESULT FROM PROLONGED EXPOSURE TO NOISE. CAUTION: Never operate on hard, unyielding surfaces. Unwarranteed damage may result. CAUTION: Always use both hands when operating this machine.
ROUTINE MAINTENANCE Standard idle speed: 1,500 + 50 rpm 6.7 IDLE SPEED ADJUSTMENT 1. Start the engine and allow it to warm up to normal operating temperature. 2. With the engine idling, turn the throttle stop screw to obtain the standard idle speed.
6.10 SETTING HIGH RPM (Operating Speed) 1. Loosen throttle control cable clamp screw. 2. Turn high RPM adjustment screw clockwise to increase RPM or counterclockwise to decrease RPM. 3. Push throttle handle all the way to the right. 4. Push the high RPM throttle paddle to the left until is rests on the high RPM adjustment screw and tighten the throttle cable clamp screw.
F F F F F 7.1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual. - 52 -...
7.2 INSTRUCTIONS FOR BASE PLATE REMOVAL The spring retaining Base Plate retains heavy springs under compression. Follow the instructions carefully or severe personal injury may occur. Detach shoe by removing six (6) shoe bolts and washers. Assemble two (2) threaded bolts, two (2) washers from bottom two corner bolt holes, fully thread two (2) nuts with two (2) washers from opposite side.
7.3 INSTRUCTIONS FOR SERVICE LOWER UNIT XN OIL INJECTED AND PRE-MIX STOMPER MODEL XN650 The spring retaining Base Plate retains heavy springs under compression. Follow the instructions carefully or severe personal injury may occur. Detach the shoe from the stomper by removing (6) shoe bolts and washers. Thread M8 nuts onto (2) full thread M8 x 5.50”...
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8.2 Torque Charts Property Class 8.8 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. Property Class 10.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. 1000 Property Class 12.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft.
CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. - 99 -...
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