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Summary of Contents for Ace Sports 2513
- Page 1 Owners Manual Parts Manual Mini Rover model 2513 This manual contains very important safety information. Please read the entire manual prior to using your Mini Rover. Maintain this manual for future reference. Revision 03.22.06v1 March 14, 2007...
- Page 2 Mini Rover Limited Warranty The warranty policy applies to those cases where the new vehicle is unloaded from its shipping container, set up and delivered by an authorized dealer and under normal use and service is found to have defects in parts or workmanship under the following terms and conditions.
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Page 3: Table Of Contents
Contents Owners Manual Page 1. Foreword------------------------------------------------------------------------------------------3 2. Safety----------------------------------------------------------------------------------------------4 3. Ready to Drive?----------------------------------------------------------------------------------9 4. Operation----------------------------------------------------------------------------------------12 5. Adjustments-------------------------------------------------------------------------------------14 6. Periodic Checks and Services ----------------------------------------------------------------18 Parts Manual Page 1. Frame Group -----------------------------------------------------------------------------------22 2. Steering Shaft Assembly ---------------------------------------------------------------------24 3. Suspension Arm Assembly -------------------------------------------------------------------26 4. Axle Section ------------------------------------------------------------------------------------28 5. -
Page 4: Foreword
Thank you for purchasing our Mini Rover. We hope you will enjoy it. Before you operate the Mini Rover, please read through this Owner’s Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries. Be sure to follow the recommended maintenance schedule and service your Mini Rover accordingly. -
Page 5: Safety
SAFETY 2.1 Notes to Parents We know that you, as parent, will have your youngster’s safety foremost in mind. Serious injury can result from the improper use of Mini Rovers. Your youngster’s safety will depend on you taking a “safety first” approach to Mini Rover driving at all times. It is important to carefully read and follow the instructions and warnings contained in this manual and on the labels pasted on the Mini Rover. -
Page 6: Safety Information
SAFETY WARNING Physical harm may result from failure to adhere to the instructions that are described within the WARNING labels. This entire manual is filled with important safety information. Please read it carefully. 2.3 Protective Gear To parents: Mini Rover driving demands that your youngster wears proper protective gear. - Page 7 SAFETY Keep Away From Moving Parts of the Mini Rover No one should ever place their hands or other parts of their body near any moving part of the Mini Rover. Failure to adhere to this warning will cause physical harm to your body. Skidding or Sliding The terrain surface can be a major factor affecting turns.
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Page 8: Safe Driving Precautions
Fig. 1 SAFETY 2.6 Safe Driving Precautions Off- Road Use Only The Mini Rover and its tires are designed and manufactured for off-road use only and not for pavement use. Driving on pavement can cause poor handling and control. Your youngster should not drive the Mini Rover on pavement. - Page 9 SAFETY Adult Supervision Even after young drivers have learned the basic driving skills, direct supervision by an experienced adult is necessary AT ALL TIMES. Make sure that all Mini Rover users under your supervision get proper driving instructions. Follow safety precautions strictly to provide a “safety first”...
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Page 10: Ready To Drive
Ready to Drive? WARNING Failure to use extra care when operating on excessively rough, slippery, or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn. Do not operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the Mini Rover on such terrain. - Page 11 Ready to Drive? WARNING Operating this Mini Rover without correctly fastening your seat belt could cause you to be thrown from the vehicle. To parents: One indicator that youngsters are ready to drive a Mini Rover is when they show a safety-conscious attitude and are aware of the dangers of Mini Rover operation. If the youngster has a habit of rashness or is involved in accidents often while using a bicycle or skateboard, the youngster is not ready to drive this Mini Rover.
- Page 12 Ready to Drive? With the engine off, have your youngster practice smoothly moving the foot pedal throttle control. Your youngster will learn how much pressure it takes to start moving in a later exercise. Explain that pushing the throttle will increase speed. Releasing the throttle and applying the brake will slow the kart down.
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Page 13: Operation
OPERATION A. Operation controls WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. Your youngster must know how to stop this machine before starting and driving it. Steering Horn Not Used... - Page 14 OPERATION WARNING When starting your Mini Rover the kart should never “buck” or move forward. As the rope is pulled to start the engine, the inertia wheel spins. If the kart moves or pulls forward as the rope start is pulled, the rubber-molded disc is making contact with the inertia wheel and must be correctly adjusted prior to operation.
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Page 15: Adjustments
ADJUSTMENTS Checking For Correct Operation of the Throttle (Fig. 3-1 and 3-2) With no pressure on the throttle pedal, there should be approximately 1/16” of space between the rubber molded disc (A) and the inertia wheel. (B). When the throttle pedal is depressed, the throttle cable (C) pulls the throttle actuating arm (D) up causing the rubber molded disc (A) to make contact with the inertia wheel (B). - Page 16 ADJUSTMENTS Adjusting the Brake Cable Fig. (4-1) depicts the brake caliper with the brake cable correctly installed. The brake cable sleeve (A) must fit inside the keeper (B) as shown. Remove the bottom cover of the rear end. With a #5 Metric Allen head, loosen the brake cable retaining bolt (C).
- Page 17 ADJUSTMENTS Adjusting the Foot Pedals This Mini Rover has been made with foot pedals that can be moved depending on the size of your child. First remove the bolts (A) and (D) (Figure 5-1 and 5-2). Once you have done this, you are able to move the cable holder and the pedal rod with the pedals together.
- Page 18 ADJUSTMENTS Adjusting the Shocks Changing the settings of all shocks from hard to soft: With a pair of vice grips or channel locks, turn the adjustment knob (A) to the right to decrease stiffness and to the left to stiffen or increase stiffness. Point (B) is the softest setting and point (C) is the hardest setting.
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Page 19: Periodic Checks And Services
PERIODIC CHECKS AND SERVICES The maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas require more frequent servicing. Items Prior to Each use Monthly Quarterly Yearly Tire pressure/wear Brake Performance Tightness of Screws Air Cleaner Drive Chain... - Page 20 This page intentionally left blank.
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Page 21: Parts Manual Page
PARTS MANUAL Your dealer can provide technical assistance. You may also contact us. A.C. E. Sports LLC. 239 County RD 4435 Brundidge, AL 36010 Phone: 1-888-562-9ACE Fax: 1-888-562-8ACE www.acesportsonline.com... -
Page 23: Frame Group
FRAME GROUP REF NO PART NO DESCRIPTION REQD NO 5121019 CUSTOM BAR CAGE (BLUE) 5122019 CUSTOM BAR CAGE (YELLOW) 5123019 CUSTOM BAR CAGE (RED) 5124019 CUSTOM BAR CAGE (SILVER) 5121020 CUSTOM CROSS BAR TOP FR (BLUE) 5122020 CUSTOM CROSS BAR TOP FR (YELLOW) 5123020 CUSTOM CROSS BAR TOP FR (RED) 5124020... -
Page 25: Steering Shaft Assembly
STEERING SHAFT ASSEMBLY REF NO PART NO DESCRIPTION REQD NO 5362506 STEERING BOLT COVER 5003019 LOCKING NYLON NUT M6 5362503 STEERING WHEEL 5362504 STEERING- SHAFT 5002505 BOLT M6 X 16 5362505 STEERING GEAR 5362507 STEERING BALL JOINT 5242503 TIE ROD 5242504 ROD END 5003039... -
Page 27: Suspension Arm Assembly
SUSPENSION ARM ASSEMBLY REF NO PART NO DESCRIPTION REQD NO 5002514 FLANGE BOLT M8 X 1.25 X 95 5363014 UPPER SUSPENSION ARM BUSH 5362509 UPPER SUSPENSION ARM COLLAR 5362510 UPPER SUSPENSION ARM 5001043 LOCKING FLANGE NYLON NUT M8 5001080 FLANGE BOLT M8 X 1.25 X 30 5532503 CUSHION ASS'Y. -
Page 29: Axle Section
AXLE REF NO PART NO DESCRIPTION REQD NO 5272503 AXLE 5202503 5232503 DRIVE SPROCKET 5522508 BRAKE DISK 3221001 LUTCO BEARING 20MM w/FLANGE 3221009 ECCENTRIC LOCK COLLAR (SE20K) F245 BOLT CARRRIAGE 5/16"18 X 3/4" NC F1017 NUT FLANGE LOCK 5/16" WHIZ 5002517 PARALLEL FLAT KEY A M5X50 3311105... -
Page 31: Rear End
REAR END REF NO PART NO DESCRIPTION REQD NO F110 HEX BOLT 5/16" X 3/4" NC 3001549 CENTER LOCK NUT 7/16" F422 FLAT WASHER 5/16" 3001550 NUT, 7/16" 3001548 TAP SCREW 10/24 X 1/4" 3001551 WOODRUFF KEY #6 3001552 CAP SCREW 7/16" X 1" NF F412 LOCK WASHER 7/16"... -
Page 33: Wire Elec Seat
WIRE ELEC SEAT REF NO PART NO DESCRIPTION REQD NO 5371002 SWITCH PANEL COVER 3092501 WIRE HARNESS 5091023 HORN BUTTON 5091024 ENGINE STAT BUTTON (NOT USED) 5091021 ENGINE KILL BUTTON 5091022 KEY SWITCH W/ KEY 3092502 BATTERY 12V 5351004 SEAT 5351005 SEAT BELT ASSEMBLY 3092507... - Page 34 This page intentionally left blank.
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