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Cross Trainer CT8500 General Assembly

W/o polar hr, s/n 100000 - 100214 & up,
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CT8500 Cross-Trainer
General Assembly
Upper Arm
Console Support
Assembly and
Foam Grip
Boot
0K61-06000-0000
End Cap
0K61-06001-0001
Clevis and Front
Frame Covers
Battery, Brackets,
and Frame Cover
CT85-0XXX-01 w
CT85-0XXX-02
Optional
Accessory Tray/
Console Support
CT85-0XXX-01
Optional
Accessory Tray/
Console Support
CT85-0XXX-02
Console
Assembly
Rocker Arm
Assembly
Anti-Lift Bracket/
Outer Pedal Covers
Crankshaft
Assembly
Crank Arm w/Roller
w/Collar
SN:100817-Above
Crank Arm w/Roller
w/Snap Ring
SN:100816-Below
Page 1 of 18
/O Polar HR, S/N 100000 & up
w/Polar HR, S/N 100214 & up
Service Manual M051-00K61-B014
Operator Manual M051-00K20-B190
Installation Instructions M051-00K20-B167
Hardware Kit AK61-00040-0000
Optional: Chest Strap
SK40-00045-0002 Medium
SK40-00045-0003 Small
SK40-00045-0004 Large
Rocker Arm Covers
CT85-0XXX-01
Rocker Arm Covers
CT85-0XXX-02
Rear Drive Shrouds
w/Decals
Pedal Lever
Assembly
Drive Belts/
Final Frame Drive
Alternator
Linkage Assembly
Rev. 07/05/05

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Summary of Contents for Cross Trainer CT8500

  • Page 1 CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 General Assembly w/Polar HR, S/N 100214 & up Optional Accessory Tray/ Console Support CT85-0XXX-01 Service Manual M051-00K61-B014 Optional Operator Manual M051-00K20-B190 Accessory Tray/ Installation Instructions M051-00K20-B167 Console Support...

  • Page 2: Ak61

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 Drive Belts and Alternator w/Polar HR, S/N 100214 & up Alternator to PCB Cable (not shown) AK61-00017-0000 Intermediate Bracket Alternator Pivot Bolt Alternator w/o Flywheel 0K61-02400-0001 0017-00101-0964 0017-00009-0841...

  • Page 3: Console Support

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w/Polar HR, S/N 100214 & up Console Support Assembly For CT85-0XXX-01 *Optional Console Console Spacer 0K61-05009-0001 Main Cable AK61-00015-0001 *Accessory Tray Kit GK61-00002-0018 Decal 0K61-01200-0000 *Accessory Tray Screw-4...

  • Page 4: Table Of Contents

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w/Polar HR, S/N 100214 & up Console Support Assembly For CT85-0XXX-02 *Optional Console Console Spacer 0K61-05009-0001 Main Cable AK61-00015-0001 *Accessory Tray Kit GK61-00002-0018 Decal 0K61-01200-0000 *Accessory Tray Screw-4...

  • Page 5: Assembly

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w/Polar HR, S/N 100214 & up Console Assembly Console Assembly Overlay Bezel AK61-00026-0001R Eng/Met AK61-00025-0001 Eng/Met AK61-00026-0003 Ger/Eur AK61-00025-0003 Ger/Eur AK61-00026-0007 Frn/Eur AK61-00025-0007 Frn/Eur (NLA) version AK61-00026-0008 Itl/Eur...

  • Page 6: Gk61

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w/Polar HR, S/N 100214 & up Crank Arm w/Roller Assembly S/N 100817 & up Crank Cover 0K61-03100-0000 Locking Nut 0017-00103-0025 Bolt 0017-00101-1606 Crank Arm w/Collar Kit GK61-00002-0030 Set Screw...

  • Page 7: Assembly

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Crank Arm w/Roller Assembly S/N 100816-Below Welded Crank Assembly AK61-00064-0000 Roller Bearing Assembly GK61-00002-0027 Arm Extension 0K61-03004-0000 Allen-Head Cap Screw Tab Washer...

  • Page 8: Assembly

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Crankshaft Assembly AK61-00157-0002 Snap Ring 0017-00100-0152 Pillow Block Crankshaft Bearing w/Plate 0K53-01181-0000 0K61-01360-0002 Magnet/Standoff Lock Nut-4 AK62-00186-0000 0017-00103-0019 Crank Pulley 0K61-02409-0000...

  • Page 9: Bolt

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Final Frame Drive Linkage Assembly Wave Spring Washer 0017-00009-1084 0017-00104-0044 Spherical Washer 0017-00009-1085 Extension Arm Spherical End Sleeve 0K61-03004-0000 0K61-01066-0000 Allen Head Bolt...
  • Page 10 CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Anti-Lift Bracket and Outer Pedal Covers Right Outer Pedal Cover AK61-00019-0002 Decal 0K61-01226-0003 Allen Head Bolt 0017-00101-1645 Phillips Pan Screw 0017-00101-1646...

  • Page 11: Assembly

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Battery, Brackets, and Frame Cover Locking Nut-4 0017-00103-0025 Flat Washer-4 0017-00104-0192 Spacer-2 Battery 6v 0K61-01055-0001 0017-00003-0685 Torx Screws-6 0017-00101-1282 Cover GK61-00002-0019...

  • Page 12: Clevis And Front Frame Covers

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Clevis and Front Frame Covers Grommets 0017-00042-0754 Adhesive Tap-4 0K61-04115-0002 Clevis Cover Screw-2 0017-00101-1242 Stabilizer Cap-4 0K61-06001-0001 Leg Leveler-4 AK61-00035-0000 Wheel Shaft...

  • Page 13: Assembly

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Pedal Lever Assembly Locking Nut-2 0017-00103-0137 Tape-4 pieces Pedal Lever Clip-5 Pedal Kit 0K61-04115-0002 Clevis Shaft-2 0017-00009-1143 GK61-00002-0037 0K61-01076-0000 Bolt-2 0017-00101-1646...
  • Page 14 CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up Rocker Arm Covers Rear Deadshaft Cover 0K61-06010-0002 Boot 0K61-06000-0000 Phillips Pan Screw-18 0017-00101-1242 Front Deadshaft Cover 0K61-06020-0002 Optional Polar Kit GK61-00002-0035 kit includes: cable receiver foam insulator instructions kit does not include:...
  • Page 15 CT8500 Cross-Trainer CT85-0XXX-02 w /Polar HR, S/N 100214 & up Rocker Arm Covers Rear Deadshaft Cover 0K61-06010-0002 Polar Receiver SK40-00045-0001 Insulator Receiver Tube 0K36-01059-0002 Boot 0K61-06000-0000 Phillips Pan Screw-18 0017-00101-1242 Front Deadshaft Cover 0K61-06020-0002 Page 15 of 18...

  • Page 16: Ak61

    CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w Rocker Arm Assembly /Polar HR, S/N 100214 & up Flat Washer 0017-00104-0454 Shaft Split Collar Hex Bolt 0K61-01259-0000 0017-00101-1635 SN: 102594 & above Rocker Arm AK61-00094-0002 Rocker Arm Retainer...
  • Page 17 CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w Rear Drive Shrouds w/Decals /Polar HR, S/N 100214 & up Right Rear Cover w/Decal GK61-00002-0014 Left Rear Cover w/Decal GK61-00002-0013 Hex Screw-4 (1/4-20x8) 0017-00101-1160 Phillips Pan Screw-22...
  • Page 18 CT8500 Cross-Trainer CT85-0XXX-01 w /O Polar HR, S/N 100000 & up CT85-0XXX-02 w /Polar HR, S/N 100214 & up Upper Arm / Heart Rate Assembly Upper Arm - RT Assembly Upper Arm - LT AK61-00460-0003 Assembly AK61-00460-0002 Grip(2) 0K61-06003-0000 Flat Washer...

This manual is also suitable for:

Ct85-0xxx-01Ct85-0xxx-02

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