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Backyard Discovery Cedar Pergola 6213 Owner's Manual
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Backyard Discovery Cedar Pergola 6213 Owner's Manual

Backyard Discovery Cedar Pergola 6213 Owner's Manual

Cedar pergola
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• Owner's Manual
•
• Frequently Asked Questions
•
• Assembly Instructions
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• Warranty Information

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INS-6213-Cedar Pergola-Eng-A 07/24/12
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
CEDAR PERGOLA
Model: # 6213
fastening system.
Made in China

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Summary of Contents for Backyard Discovery Cedar Pergola 6213

  • Page 1: Warranty Information

    CEDAR PERGOLA Model: # 6213 • • Owner's Manual • • Frequently Asked Questions • • Assembly Instructions • • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com...
  • Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...
  • Page 3 Owner’s Manual Outdoor Product Dear Customer: Please read entire booklet completely before beginning the assembly process. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Recreational Park, or any similar Commercial Application.
  • Page 4 Outdoor Product Assembly Manual FAQs: 1. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your families safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only.

  • Page 5: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Tape Measure) (Phillips Screw Driver) (Rubber Mallet - Optional) (Drill Attachments: Phillips (An Adult w/ an Adult Helper) Head &...
  • Page 6 Basic Setup Dimensions Place the pergola on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6'-0" 6'-0" 11'-11" 11'-11" 7'-10 15/16" 7'- 7/8"...

  • Page 7: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) D1 - JOIST - W102219 1 3/8"x5 1/4"x75 1/4" (36x134x1912) D2 - SLOTTED JOIST - W102218 (12) 1 3/8"x5 1/4"x75 1/4" (36x134x1912) D3 - CENTER SLOTTED JOIST - W102217 1 3/8"x5 1/4"x75 1/4" (36x134x1912) D7 - JOIST - W103318 1 3/8"x5 1/4"x75 1/4"...
  • Page 8 Parts Identification Hardware (81) VK - NUT BARREL WH 5/16x7/8 BLK - H100192 - T-40 Torx Bit - A100042 (17) VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193 (124) VR - WASHER LOCK EXT 8x19 BLK - H100198 (17) VT - SCREW PFH 8x1-1/2 BLK - H100200 (122) VU - SCREW PFH 8x2-1/2 BLK - H100201...
  • Page 9 Parts Identification Accessories (NOT TO SCALE) HT - FOOT 142 SQUARE POST - A100029 VJ - LTP ID TAG (SMALL) WITHOUT AGES - A100387 SQ - "A" REVISION TAG - A100314...
  • Page 10 Pergola Assembly IMPORTANT ASSEMBLY TIPS Assembly Tip: • If during assembly of beams the threads do not engage, install the bolt without the star washer to seat. Once seated loosen, add washer, and re-tighten. Assembly Tip: • If during assembly the holes in the beams and plates do not align you may need to drill them using a 3/8"...
  • Page 11 D9 - JOIST - W103351 K1 - TIE PLATE - W103359 1 3/8"x5 1/4"x75 1/4" (36x134x1912) 5/8"x5 1/4"x11" (16x134x280) STEP 1 NUT BARREL WH 5/16x7/8 BLK WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 12x19 BLK BOLT WH 5/16x2-1/4 WASHER LOCK EXT 8x19 BLK NUT BARREL...
  • Page 12 D1 - JOIST - W102219 K1 - TIE PLATE - W103359 1 3/8"x5 1/4"x75 1/4" (36x134x1912) 5/8"x5 1/4"x11" (16x134x280) STEP 2 WASHER NUT BARREL WH 5/16x7/8 BLK (16) LOCK EXT 12x19 BLK BOLT WH WASHER LOCK EXT 12x19 BLK (16) 5/16x2-1/4 WASHER (16)
  • Page 13 D7 - JOIST - W103318 K1 - TIE PLATE - W103359 1 3/8"x5 1/4"x75 1/4" (36x134x1912) 5/8"x5 1/4"x11" (16x134x280) STEP 3 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x7/8 BLK BOLT WH 5/16x2-1/4 WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK NUT BARREL...
  • Page 14 K1 - TIE PLATE - W103359 D3 - CENTER SLOTTED JOIST - W102217 5/8"x5 1/4"x11" (16x134x280) 1 3/8"x5 1/4"x75 1/4" (36x134x1912) STEP 4 WASHER BOLT WH 5/16x2-1/4 BLK LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK BOLT WH 5/16x2-1/4 WASHER LOCK EXT 8x19 BLK...
  • Page 15 K1 - TIE PLATE - W103359 D2 - SLOTTED JOIST - W102218 (12) (12) 1 3/8"x5 1/4"x75 1/4" (36x134x1912) 5/8"x5 1/4"x11" (16x134x280) STEP 5 WASHER (24) LOCK EXT NUT BARREL WH 5/16x7/8 BLK 12x19 BLK BOLT WH WASHER LOCK EXT 12x19 BLK (24) 5/16x2-1/4 WASHER...
  • Page 16 D71 - ANGLE BRACE - W103320 (2) OUTSIDE JOIST ASSEMBLY - (D9) 1 3/8"x5 1/4"x28" (36x134x710) STEP 6 WASHER LOCK EXT 12x19 BLK BOLT WH 5/16x2-1/2 WASHER LOCK EXT 8x19 BLK WASHER BOLT WH 5/16x2-1/2 BLK LOCK EXT 8x19 BLK NUT BARREL WH 5/16x7/8 NUT BARREL WH 5/16x7/8 BLK...

  • Page 17: Left Upright Assembly

    (1) OUTSIDE JOIST ASSEMBLY - (D9) WASHER LOCK EXT (1) INSIDE JOIST ASSEMBLY - (D1) 12x19 BLK LAG SCREW WH 5/16x3 (2) WP1-PERGOLA POST-W102211 5 1/2"x5 1/2"x89 1/2" (140x140x2273) WASHER STEP 7 LOCK EXT 8x19 BLK Note: LEFT UPRIGHT NUT BARREL BOLT WH Angle braces 'D71' assemble WH 5/16x1-1/2...

  • Page 18: Right Upright Assembly

    (1) OUTSIDE JOIST ASSEMBLY - (D9) WASHER LOCK EXT (1) INSIDE JOIST ASSEMBLY - (D1) 12x19 BLK LAG SCREW WH 5/16x3 (2) WP1-PERGOLA POST-W102211 5 1/2"x5 1/2"x89 1/2" (140x140x2273) WASHER LOCK EXT STEP 8 Note: 8x19 BLK Angle braces 'D71' assemble NUT BARREL RIGHT UPRIGHT BOLT WH...
  • Page 19 (2) OUTSIDE JOIST ASSEMBLY - (D7) D70 - ANGLE BRACE - W103317 1 3/8"x5 1/4"x35 3/8" (36x134x900) STEP 9 WASHER LOCK EXT 12x19 BLK BOLT WH Note: 5/16x2-1/2 You will need to repeat this process for the opposite side WASHER LOCK EXT joist.
  • Page 20 STEP 10 WASHER LOCK EXT 12x19 BLK MAKE SURE LAG SCREW Note: WH 5/16x3 THAT YOUR Angle braces 'D70' assemble UNIT IS SQUARE. toward the inside of the WASHER (12) pergola assembly. LOCK EXT 8x19 BLK NUT BARREL BOLT WH WH 5/16x1-1/2 5/16x7-1/4 NUT BARREL WH 5/16x1-1/2 BLK...
  • Page 21 (1) UPPER CENTER JOIST ASSEMBLY - (D3) STEP 11 LAG SCREW WH 5/16x5-1/2 BLK LAG SCREW WH 5/16x5-1/2 WASHER LOCK EXT 8x19 BLK WASHER LOCK EXT 8x19 BLK LOCATE ON CENTER...

  • Page 22: Assembly Tip

    (6) UPPER SLOTTED JOIST ASSEMBLY - (D2) STEP 12 LAG SCREW WH 5/16x5-1/2 BLK WASHER LOCK EXT 8x19 BLK LAG SCREW (12) WH 5/16x5-1/2 WASHER (12) LOCK EXT 8x19 BLK Assembly Tip: • THERE ARE PRE-DRILLED HOLES LOCATED ON THE TOP EDGES OF D7 BOARDS TO AID IN ASSEMBLY.
  • Page 23 P1 - ROOF SLAT - W102216 (16) 1 3/8"x1 3/8"x61 7/8" (36x36x1572) STEP 13 SCREW PFH 8x2-1/2 BLK SCREW PFH (48) 8x2-1/2 BLK 8" (15 PLCS) 1 1/4 OVERHANG PURLIN POSITION TOP VIEW - RIGHT CORNER...
  • Page 24 P1 - ROOF SLAT - W102216 (16) 1 3/8"x1 3/8"x61 7/8" (36x36x1572) STEP 14 SCREW PFH (64) 8x2-1/2 BLK SCREW PFH 8x2-1/2 BLK...
  • Page 25 HT - FOOT 142 SQUARE POST - A100029 STEP 15 • Place the Pergola exactly where it will be anchored when completed. Then slide a Foot 'HT' under each post 'WP1'.
  • Page 26 STEP 16 • Use chalk to trace all the way around the edges of each foot 'HT'.
  • Page 27 STEP 17 • Move the Pergola aside. Place each Foot 'HT' inside of the lines drawn around them in Step 16. Using a concrete drill bit, pilot drill attachment holes into the concrete. • Next, use the 3/16"x2" concrete anchor to attach each foot to the concrete surface.
  • Page 28 STEP 18 • Set the Pergola back in place, setting each post 'WP1' inside a 'HT' foot.
  • Page 29 STEP 19 • Attach 'HT' Feet to each 'WP1' post using 1-1/2" deck screws into each side, as shown. SCREW PFH (16) 8x1-1/2 BLK SCREW PFH 8x1-1/2 BLK...
  • Page 30 SQ - "A" REVISION TAG - A100314 VJ - LTP ID TAG (SMALL) WITHOUT AGES - A100387 SCREW PFH STEP 20 8x1/2 BLK SCREW PWH • Place I.D. Placard 'VJ' on front of post approximately as shown. 8x5/8 BLK • Place Revision Tag 'SQ' on rear of post approximately as shown. REAR FRONT SCREW PWH 8x5/8 BLK...
  • Page 31 Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase.