IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and de- scribed in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
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ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V flection or high voltage. Correct operation of the X- is obtained, remove and reinsert the AC power radiation protection circuits also must be recon- plug in the opposite polarity and again measure firmed each time they are serviced.
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Precautions during Servicing 3) Align the lengths of the wires to be connected. In- sert the wires fully into the connector. A. Parts identified by the ( # ) symbol are critical for 4) Use the crimping tool to crimp the metal sleeve at safety.
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Safety Check after Servicing Examine the area surrounding the repaired location Chassis or Secondary Conductor for damage or deterioration. Observe that screws, parts and wires have been returned to original posi- tions. Afterwards, perform the following tests and con- Primary Circuit Terminals firm the specified values in order to verify compliance with safety standards.
STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indicat- 1. Removal ed as shown. With Hot-Air Flat Pack-IC Desoldering Machine: (1) Prepare the hot-air flat pack-IC desoldering ma- Top View Bottom View chine, then apply hot air to the Flat Pack-IC (about...
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3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from pin or the solder lands under the IC when remov- all pins of the flat pack-IC.
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2. Installation soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (1) Using desoldering braid, remove the solder from (5) Release the flat pack-IC from the CBA using twee- the foil of each pin of the flat pack-IC on the CBA zers.
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Instructions for Handling Semiconductors Electrostatic breakdown of the semiconductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Note : (1) Order of steps in procedure. When reassembling, This flowchart indicates the disassembly steps for the follow the steps in reverse order. These numbers cabinet parts, and the CBA in order to gain access to are also used as the Identification (location) No.
ELECTRICAL ADJUSTMENT INSTRUCTIONS How to set up the service mode: General Note: "CBA" is abbreviation for "Circuit Board Assem- Service mode: bly." 1. Use the service remote control unit. NOTE: 2. Turn the power on. (Use main power on the TV Electrical adjustments are required after replacing unit.) circuit components and certain mechanical parts.
2. Initial Setting 1. Press "MENU" button on the service remote con- General trol unit. Then select "COLOR" (CLR) display. 1. Enter the Service mode. (See page 5-1) 2. Press "CH o/p" buttons on the service remote 2. Press "VOL p" button on the service remote control control unit so that the value of "COLOR"...
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5. Black Stretch Control Adjustment Purpose: To show the fine black color. SD Check mode (Factory mode) Symptom of Misadjustment: Black color will not Press "1" buton. appear correctly. Note: Use service remote control unit. 1. Enter the Service mode. (See page 5-1) 2.
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8. H. Position Adjustment 10. V. Position Adjustment Purpose: To obtain correct horizontal position of Purpose: To obtain correct vertical width of screen image. screen image. Symptom of misadjustment: If V. Position is incor- Symptom of Misadjustment: If H. Position is incor- rect, vertical height of image on the screen may not be rect, horizontal position of image on the screen may properly displayed.
13. PIN Cushion Adjustment 14. Cut-off Adjustment Purpose: To adjust the beam current of R, G, B, and Purpose: To obtain correct straight vertical line of screen voltage. screen image. Symptom of Misadjustment: If H.Pin cushion is incor- Symptom of Misadjustment: White color may be rect, vertical line of image on the screen may not be reddish, greenish or bluish.
15. White Balance Adjustment 16. Sub-Brightness Adjustment Purpose: To mix red, green and blue beams correctly Purpose: To get proper brightness. for pure white. Symptom of Misadjustment: If Sub-Brightness is Symptom of Misadjustment: White becomes bluish incorrect, proper brightness cannot be obtained by or reddish.
19. Convergence Adjustment The following adjustments normally are not attempted in the field. Only when replacing the Purpose: To obtain proper convergence of red, green CRT then adjust as a preparation. and blue beams. 18. Purity Adjustment Symptom of Misadjustment: If Convergence Adjust- ment is incorrect, the edge of white letters may have Purpose: To obtain pure color.
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo- nents rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements;...
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE_A,_V FUSE. ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V. 2.
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Main 1/4 Schematic Diagram VIDEO SIGNAL MAIN 1/4 Ref No. Position IC111 IC151 TRANSISTORS Q111 Q161 Q321 Q361 L2705SCM1...
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Main 2/4 Schematic Diagram VIDEO SIGNAL AUDIO SIGNAL MAIN 2/4 Ref No. Position IC431 IC801 TRANSISTORS Q801 Q811 CONNECTORS CN801 CN802 L2705SCM2...
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Main 3/4 Schematic Diagram CAUTION ! IF SIGNAL Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK NOTE : VIDEO SIGNAL If Main Fuse (F601) is blown, check to see that all components in the power supply OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
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Main 4/4 & CRT Schematic Diagram MAIN 4/4 Ref No. Position Ref No. Position Ref No. Position CONNECTORS TRANSISTORS Q1511 IC551 CN571 TRANSISTORS WH301A Q1521 Q511 WH501A Q1531 CONNECTORS Q512 TEST POINTS Q547 TP591 CN1501 Q551 TP592 WH301B Q552 TP601 WH501B Q561 VARIABLE RESISTORS...
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Main CBA Top View CAUTION ! CAUTION: FOR CONTINUED PROTECTION AGAINST RISK BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
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Main CBA Bottom View CAUTION: FOR CONTINUED PROTECTION AGAINST RISK BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
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CRT CBA Top View CRT CBA Bottom View CRT CBA Ref No. Position TRANSISTORS Q1511 Q1521 Q1531 CONNECTORS CN1501 WH301B WH501B WF14 WF15 Q1521 Q1521 Q1511 Q1511 Collector Base Collector Base Q1531 Base WF13 Q1531 Collector 7-15 7-16 BL2700F01011-2...
WAVEFORMS WF1 ~ WF16 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: NTSC Color Bar Signal (with 1kHz Audio Signal) INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes. reconnect to AC outlet and then turn power on. (Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%) 1DIV: 2V 20µsec 1DIV: 0.5V 20µsec...
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WF1 ~ WF16 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: NTSC Color Bar Signal (with 1kHz Audio Signal) INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes. reconnect to AC outlet and then turn power on. (Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%) 1DIV: 200V 20µsec WF13...
IC PIN FUNCTIONS IC111 (TV Micro Controller) Signal Name Function Signal Name Function 35 N.U. Not Used 36 N.U. Not Used CNVSS 37 V RAMP F/B V Ramp Feed Back N.U. Not Used 38 V RAMP OUT Vertical Output N.U. Not Used 39 V RAMP CAP V Ramp OSC Capacitor...
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Signal Name Function 71 MONO-OUT MONO-OUT White Balance Adjustment 72 I2C OPEN Judgement 73 AFT-IN AFT Voltage Input 74 DG-ON-H Degaussing Coil Control 75 AGC AGC Voltage Input 76 PROTECT 3 Power Supply Protection 77 N.U. Not Used 78 N.U. Not Used 79 P-ON-H Output for P-ON-H...
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EXPLODED VIEWS Cabinet SHINWHA TAPE SGT-730 V501-1 (BLACK) V501-2 Details for DY551 and surrounding parts SHINWHA TAPE SGT-730 DY551 (WHITE) Scotch Tape #880 CLN801 DG691 CLN551 DY551 SP801 CRT CBA Scotch Tape #880 CLN802 V501 SP802 AC601 See Electrical Parts List MAIN CBA for parts with this mark.
MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a # Ref. No. Description Part No. have special characteristics important to safety. Before DEFLECTION YOKE CDY -29029F LLBY00ZQS012 replacing any of these components, read carefully the V501# CRT A68KTB359X(B) or TCRT190QS024 product safety notice in this service manual.
ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. PCB JUMPER D0.6-P5.0 JW5.0T Before replacing any of these components, read care- FILM CAP .(P) 0.047µF/50V J or CMA1JJS00473 fully the product safety notice in this service manual.
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Ref. No. Description Part No. Ref. No. Description Part No. C345 ELECTROLYTIC CAP . 1000µF/10V M or CE1AMASTL102 C511 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101 ELECTROLYTIC CAP . 1000µF/10V M CE1AMASDL102 ELECTROLYTIC CAP . 100µF/10V M CE1AMASDL101 C353 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASTL1R0 C520# ELECTROLYTIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. CERAMIC CAP RB 1000pF/2KV CA3D102TE006 C801 ELECTROLYTIC CAP . 220µF/16V M or CE1CMASTL221 C610# ELECTROLYTIC CAP . 470µF/200V or CA2D471NC013 ELECTROLYTIC CAP . 220µF/16V M CE1CMASDL221 ELECTROLYTIC CAP . 470µF/200V M CE2DMZNDL471 C802 ELECTROLYTIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. SWITCHING DIODE 1N4148 NDTZ001N4148 D656# ZENER DIODE MTZJT-776.8B or QDTB0MTZJ6R8 D552# ZENER DIODE MTZJT-7715B or QDTB00MTZJ15 ZENER DIODE DZ-6.8BSBT265 NDTB0DZ6R8BS ZENER DIODE DZ-15BSBT265 NDTB00DZ15BS D657# DIODE FR154 or NDLZ000FR154 D558 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 FAST RECOVERY DIODE ERB44-02...
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Ref. No. Description Part No. Ref. No. Description Part No. L301 PCB JUMPER D0.6-P5.0 JW5.0T TRANSISTOR KTD2059(O) or NQ400KTD2059 L551 LINEARITY COIL ELH5L6136N or LLBD00PMS008 TRANSISTOR KTD2059(Y) or NQ4Y0KTD2059 LINEARITY COIL ST0108 LLBD00ZY2005 TRANSISTOR 2SD1825 Q2SD1825**** L562 LINEARITY COIL ST02LN or LLBD00ZY2003 Q561 TRANSISTOR 2SC2785(F) or...