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Summary of Contents for Ingersoll-Rand DOSER 45532694
- Page 1 45532694 Edition 2 August 2007 Doser - Docking Station Maintenance Manual...
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Page 2: Table Of Contents
1 DOCKING STATION – DS 1.1 Dismounting the Docking Unit 1.2 Change Pneumatic Clamps 1.3 Change Male Docking Valve Complete 1.4 Hydraulics of the Docking Station 1.5 Pneumatics of the Docking Station ...8 1.6 Male Docking Valve 1.6.1 Dismantling of the Male Docking Valve 1.6.2 Assembly of the Male Docking Valve ... -
Page 3: Docking Station - Ds
1 Docking station – DS Use the drawings and the component list for the specified unit. In the description below, the figures below (xx) refer to the corresponding figures on the drawing. Always turn off the air and material supply & depressurize the entire system before installing, removing or adjusting any accessory on this product, or before performing any maintenance on this product or any accessory. -
Page 4: Change Pneumatic Clamps
1.2 Change Pneumatic Clamps Drawings/ Component lists: • Aut. Tool Changer • Aut. Tool Changer- (onboard lub.) a) Follow step a) to e) in section 1.1. The docking station can be turned 180° and place back in the same place. •... -
Page 5: Change Male Docking Valve Complete
1.3 Change Male Docking Valve Complete • Drawings/Component lists: This operation requires, the following special tools and preparations: • Mounting paste a) Remove the cover plate (9) by removing the three screws (14). • Take off the docking unit (1) by removing the four nuts and washers (16 and 17). b) It is recommended to remove one of the clamps before continuing the dismounting of the docking valve. -
Page 6: Hydraulics Of The Docking Station
1.4 Hydraulics of the Docking Station Drawing/Component list: • DS ATC • DS ATC (OnBoard Lubrication) • Docking Unit ATC • Docking Unit (Onboard lub.) For doser hydraulics and pneumatics, See “Doser” Maintenance Manual Form 45532660. NOTE! Only lubrication of inlet valve for OnBoard Lubricetion. (No connection 4 and 5) From (1) Inlet hydraulics (3) Outgoing inlet valve... -
Page 7: Pneumatics Of The Docking Station
1.5 Pneumatics of the Docking Station Drawing/Component list: • DS ATC • DS ATC (OnBoard Lubrication) • Docking Unit ATC • Docking Unit (Onboard lub.) Also see pneumatic scheme T2X-07-xxx From (1) Inlet pneumatics (3) Pneumatic valve, connection 2 (5) Pneumatic valve, connection 2 (7) Pneumatic valve, connection 4 45532694_ed2 T2X-16-500-IR/-505-IR... -
Page 8: Male Docking Valve
1.6 Male Docking Valve • Drawing/Component list: Use the drawings and the component list for the specified unit. In the description below, the figures (xx) refer to the corresponding figures on the drawing. 1.6.1 Dismantling of the Male Docking Valve This operation requires, the following special tools and preparations: •... -
Page 9: Assembly Of The Male Docking Valve
1.6.2 Assembly of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005 to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner. • Screw locking liquid - Loctite 270 •... -
Page 10: Female Docking Valve
m) Place the cylinder (3) on the piston, (4). Align it, and press it into the housing. n) Position all parts on the docking valve according to the drawing. Tighten the four screws (19). Torque is 10 Nm. o) Finally, the pneumatic unit function should be tested. Connect the air and check the movement of the needle. -
Page 11: Electrical Contacts In Docking Station
1.8 Electrical contacts in docking station. Från nr. Name T2X-nr. T2X-SF-008- WH - 18 XP62/19 Poles T2X-SF-008- WH -17 XP62/19 POLES T2X-SF-008- WH - 16 XP62/19 POLES T2X-SE-002- Heater/inlet valve T2X-SE-002- Heater/inlet valve T2X-SF-005- WH - 4 XP62/19 POLES T2X-SF-005- WH - 14 XP62/19 POLES T2X-SK-008-... - Page 12 www.irtools.com © 2007 Ingersoll Rand Company 45532694_ed2...
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