Table of Contents
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1.0 CLASS 5400 FANS OWNER'S MANUAL ................................................................................................................................ 2
2.0 INSTALLATION INSTRUCTIONS ............................................................................................................................................. 2
2.1 GETTING STARTED .............................................................................................................................................................. 2
2.2 INSTALL HUB ........................................................................................................................................................................ 3
2.2.1 FOR MANUAL HUBS INSTALLED ON QD BUSHING .............................................................................. 3
2.2.3 FOR SERIES 19 HUBS ONLY ............................................................................................................................... 4
2.3 INSTALL AIR SEAL (IF REQUIRED) ............................................................................................................................... 5
2.4 INSTALL PNEUMATIC TUBING ................................................................................................................................... 6
2.5 INSTALL AND ADJUST BLADES .................................................................................................................................... 7
2.6 START-UP PROCEDURES .................................................................................................................................................. 8
3.0 MAINTENANCE .............................................................................................................................................................................. 9
3.1 PERIODIC INSPECTION ....................................................................................................................................................... 9
3.2 ANNUAL INSPECTION ...................................................................................................................................................... 10
3.3 VIBRATION AND UNBALANCE .................................................................................................................................... 10
3.3.3 BELT DRIVE UNITS ................................................................................................................................................. 11
4.0 OPERATION .................................................................................................................................................................................. 12
4.1 AERODYNAMIC ABUSE .................................................................................................................................................... 12
4.2 BLADE OVERLOAD ............................................................................................................................................................ 13
4.3 CAUSES OF IMPROPER BLADE LOADING ................................................................................................................ 14
4.4 CHECKING BLADE LOAD ................................................................................................................................................ 15
4.5 DAMAGING OPERATING CONDITIONS ................................................................................................................... 17
5.0 WARRANTY .................................................................................................................................................................................. 18
6.0 DRAWINGS AND PARTS LISTS ............................................................................................................................................. 18
6.1 AUTOMATIC FANS: SERIES 33-60 3-8 BLADES ........................................................................................................... 19
6.2 AUTOMATIC FANS: SERIES 49-73 9-12 BLADES ......................................................................................................... 20
6.3 MANUAL FANS ..................................................................................................................................................................... 21
6.4 SERIES 19 PARTS LIST ........................................................................................................................................................ 22
TMC-647-(Rev E) - 01/06
MOORE FANS LLC,
OWNER'S MANUAL
MODEL 5400 FANS
Contents
Marceline, MO 64658
Phone (660 ) 376-3575
FAX (660) 376-2909
Page 1
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Summary of Contents for Moore 5400
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Page 1: Table Of Contents
OWNER'S MANUAL MODEL 5400 FANS Contents 1.0 CLASS 5400 FANS OWNER'S MANUAL ..........................2 2.0 INSTALLATION INSTRUCTIONS ............................. 2 2.1 GETTING STARTED ................................2 2.2 INSTALL HUB ..................................3 2.2.1 FOR MANUAL HUBS INSTALLED ON QD BUSHING ................3 2.2.3 FOR SERIES 19 HUBS ONLY ..........................4 2.3 INSTALL AIR SEAL (IF REQUIRED) .......................... -
Page 2: Class 5400 Fans Owner's Manual
Section 2 Getting Started time If you have any questions regarding the installa- should be read carefully before installation begins. tion or operation of your Moore fan(s), please contact the Moore fans have several unique features. Those unfa- Company for assistance. -
Page 3: Install Hub
SHAFT hub set screws to prevent the fan from dropping off the shaft in the event that the set screws loosen. TMC-647-(Rev E) - 01/06 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909 Page 3... -
Page 4: For Series 19 Hubs Only
Tighten the nuts to the torque shown in the table at right. Do not over-torque. Excessive torque can cause hub or bushing breakage. TMC-647-(Rev E) - 01/06 Page 4 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 5: Install Air Seal (If Required)
Air Seal Installed on Manual Hub (Shown without Optional Positioner) All Model 5400 fans are provided with air seals except tive plastic caps from the bolts or studs. Place one aluminum for Series 19. Whenever practical, the air seal is installed at the washer and one resilient washer on each bolt or stud as shown factory before shipment. -
Page 6: Install Pneumatic Tubing
"source air retaining pressure in the actuator. INSTRUMENT INPUT SOURCE AIR SUPPLY TMC-647-(Rev E) - 01/06 Page 6 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 7: Install And Adjust Blades
Holding the blade in this position, tighten the nut using a torque wrench set to 50 ft-lb (7 m-kg). Moore Class 5400 blades are carefully balanced to the same Manually rotate the fan while raising and lowering the moment at the factory. -
Page 8: Start-Up Procedures
All of the blades should fall to their droop position at fied HP. TMC-647-(Rev E) - 01/06 Page 8 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 9: Maintenance
The Type 5052 aluminum, a marine alloy, used as the possible wear against the end of the box section. Since contact blade material on Moore fans works well with either fresh or between the box section and the face of the clevis provides a sea water. -
Page 10: Annual Inspection
All fan components By contrast, it would be unlikely that the drive shaft of a fan, are balanced to within ±0.2 ft-lbs. TMC-647-(Rev E) - 01/06 Page 10 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 11: Belt Drive Units
TMC-647-(Rev E) - 01/06 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 12: Operation
4.1.3 ABNORMAL CONDITIONS Although this information is given primarily for the Abnormal operating conditions result in destructive benefit of operators of Moore equipment, it may be applied repetitive stresses that can seriously shorten fan life. The to fans of any manufacture. -
Page 13: Blade Overload
The Moore system of rating is based upon the pres- an airplane. The result of blade overload is identical: When... -
Page 14: Causes Of Improper Blade Loading
31 HP. After installation, it reduced. is only logical for the operator to load the motor to the full TMC-647-(Rev E) - 01/06 Page 14 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 15: Checking Blade Load
The anticipated performance requirements furnished to The Moore Company by the purchaser. This blade angle is maximum blade angle allowable is that which produces a called out on Section 1.1 Fan Specifications. This angle static pressure about 5% below the point where the curve becomes level. - Page 16 BLADE ANGLE IN DEGREES BLANK CHART FOR CUSTOMER USE TMC-647-(Rev E) - 01/06 Page 16 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909...
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Page 17: Damaging Operating Conditions
THE EFFECT OF AIR LOAD ON HUB AND DRIVE the bending moment at the shaft due to the air load is Moore fan blades are attached to the hub by a pivot. equal to the load (F ) multiplied by the distance from the... -
Page 18: Warranty
5.0 WARRANTY damage on account of misuse, neglect or accident or MOORE FANS LLC (the Seller) warrants only to Buyer, as shipping damage, or if repairs or part replacements have its purchaser for resale, that the fans manufactured and sold by... -
Page 19: Automatic Fans: Series 33-60 3-8 Blades
SMALL CLEVIS CLAMP * 2/BLADE FOR SERIES 33 RANGE SPRING ** NOT AVAILABLE ON SERIES 33 OR 40 RETURN SPRING SHIM RETURN SPRING TMC-647-(Rev E) - 01/06 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909 Page 19... -
Page 20: Automatic Fans: Series 49-73 9-12 Blades
PISTON STRUT ASSEMBLY WITH HARDWARE 16 MM X 108 MM ALUMINUM CLEVIS/BLADE BOLT PISTON PLATE SMALL CLEVIS CLAMP CYLINDER PLATE RANGE SPRING HUB PLATE TMC-647-(Rev E) - 01/06 Page 20 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909... -
Page 21: Manual Fans
12 MM STAINLESS STEEL NUT FOR QDE 5/8" ALUMINUM FLAT WASHER BUSHING(3) 5/8" RESILIENT WASHER 1559 16 MM STAINLESS STEEL NUT FOR QDJ BUSHING(3) TMC-647-(Rev E) - 01/06 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909 Page 21... -
Page 22: Series 19 Parts List
QDSF TYPE BUSHING CLEVIS BLADE NUT 1345 10MM STAINLESS STUD (3) CLEVIS HUB BOLT 1346 10MM STAINLESS NUT (3) LOCKING CLIP TMC-647-(Rev E) - 01/06 Page 22 MOORE FANS LLC, Marceline, MO 64658 Phone (660 ) 376-3575 FAX (660) 376-2909...
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