Royal RGPRO Owner's Manual

Royal RGPRO Owner's Manual

Wood pellet grill front loading hopper
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WOOD PELLET GRILL
OWNER'S MANUAL
DESIGNED FOR RESIDENTIAL OUTDOOR USE ONLY. USE FOOD GRADE WOOD PELLETS.
MODEL: RGPRO
(Front Loading Hopper)
CAUTION DO NOT USE
OR STORE NEAR COMBUSTIBLE MATERIALS
INCLUDING GASOLINE, THINNER, OIL, PAINTS OR FLAMABLE LIQUIDS
w w w. roya l l gr i l l s. co m
325 South Park Street Reedsburg, WI 53959
Phone 608-768-8508

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Summary of Contents for Royal RGPRO

  • Page 1 WOOD PELLET GRILL OWNER’S MANUAL DESIGNED FOR RESIDENTIAL OUTDOOR USE ONLY. USE FOOD GRADE WOOD PELLETS. MODEL: RGPRO (Front Loading Hopper) CAUTION DO NOT USE OR STORE NEAR COMBUSTIBLE MATERIALS INCLUDING GASOLINE, THINNER, OIL, PAINTS OR FLAMABLE LIQUIDS w w w. roya l l gr i l l s. co m...
  • Page 2: Tools Required

    ROYALL Thank you for selecting for your wood pellet grill purchase. Your grill is proudly made in America and is designed to provide years of grilling enjoyment. SPECIAL FEATURES - EXTRA LARGE GRILLING SURFACE - TALL SMOKE CHAMBER PROFILE WITH EXTENDED GRILL LID ACCESS - UNIQUE SMOKE BAFFLE PLATE FOR ENHANCED CIRCULATION...
  • Page 3 STEP#3: Lay Grill on it’s back. Unwrap COMBUSTION FAN ASSEMBLY . Locate 4 legs of bracket over 4-1/4” hole in & MOUNTING BRACKET bottom of auger box. Line up with (4) mounting holes and secure to base with (4) small self drilling screws. NOTE: check blade after installation to ensure that it spins without rubbing when mounted.
  • Page 4 STEP#7: Attach each of the 4 leg supports to the bottom of the legs using (4) 1/4-20 screws and flange nuts. Then final tighten with wrench. STEP#8: Check all the leg connections to ensure all hardware is tight. Final tighten 4 leg bolts in bottom of grill.
  • Page 5: Operating Do's And Don'ts

    CAUTION: Locate your new grill such that all surfaces are at least 12” from any combustible material. Also consider winds and proximity to windows so that exhaust is not directly entering your home. YOU ARE READY TO START YOUR GRILL ! (always with the lid open) WHEN YOU TURN THE POWER SWITCH ON, THE HOT ROD WILL HEAT FOR ABOUT 2 MINUTES AND SHUT OFF.
  • Page 6: Cooking Mode Selection

    COOKING MODE SELECTION: Note – always cook with lid closed HIGH MODE: Allows the auger to run continuously and creates temperatures of 400 to 500 degrees depending on outside temperature. Allow grill to run at least 15 minutes to obtain this temperature. This setting is normally used for short cooking times of select meats and searing meat surfaces.
  • Page 7: Troubleshooting

    TROUBLE SHOOTING GROUND FAULT ON OUTLET TRIPS: - Turning the unit off and back on while cooking will restart the hot rod timer and may provide too much resistance to the circuit causing a fault. (avoid returning to the off position while cooking).
  • Page 8 - CHECK to see if hot rod glows red after a couple minutes o If hot rod does not glow. Unplug grill, and check fuse on back of control board. NOTE: a spare is wire tied to the functioning fuse at the connection point o If fuse is ok and rod does not get hot, a new HOT ROD will be needed.
  • Page 10 Smoke Mode In Smoke Mode, the fuel feed rate is set manually by the operator. The grill operates at low temperature to provide maximum smoke. RG-Digital Control comes standard in the following Royall Grills: RGPRO RG2000 RG3000 RG5000VS...
  • Page 11 RG-DIGITAL CONTROL OPERATION OVERVIEW LED Readout Displays grill temperature, smoke settings, idle fuel feed settings, igniter status, low temperature status, and error messages. Cook Control Switch Selects off , smoke mode, or one of nine cook mode grill temperatures. Smoke Control Switch Selects one of sixteen smoke/idle fuel feed rates.
  • Page 12 RG-DIGITAL CONTROL UNDERSTANDING THE DISPLAY Numbers When the grill is connected to AC power, the model number and software version of the control are displayed momentarily. Temperature In cook mode and smoke mode, the grill temperature is displayed in 5 degree (Fahrenheit) increments. Flashing Temperature In cook mode, the displayed temperature fl ashes if the grill temperature is below 150 degrees.
  • Page 13: Connecting The Grill To Ac Power

    CONNECTING THE GRILL TO AC POWER Turn the Grill Off Set the cook control switch to the off position. Plug the Grill In Connect the grill to AC power. The control displays its model number and software version. If you see “ErP” If the cook control switch is in the smoke position or any temperature setting when the grill is plugged in, the control will display “ErP”...
  • Page 14 Temperature Settings 180 180 degrees 225 225 degrees 250 250 degrees 275 275 degrees 300 300 degrees 325 325 degrees 350 350 degrees 375 375 degrees High 450 degrees or Maximum Temperature High Temperature Setting If the cook control switch is set to high, the grill operates at 450 degrees. If the grill is unable to attain 450 degrees due to ambient temperature and humidity, fuel type and quality, and/or thermal characteristics of the grill, the auger feeds fuel continuously allowing the grill to operate at its maximum temperature.
  • Page 15 SMOKING Smoke Control Set the cook control switch to smoke. Use the smoke control switch to manually select the auger fuel feed rate. The control displays the grill’s current temperature. Smoke sequence once the ignition sequence is complete and the igniter turns off , the auger delivers fuel at a constant rate determined by the smoke setting (P0 - P15).
  • Page 16 “P” Settings The fuel feed rate setting is displayed momentarily whenever the cook control switch is set to the smoke position. It is also displayed whenever the smoke control switch is adjusted. The setting is designated with the letter “P” and a number.
  • Page 17: Error Modes And Messages

    Smoke Mode Fuel Feed Rate In smoke mode, increasing the “P” setting decreases the fuel feed rate, lowering the grill temperature. Start at setting “P2”, adjust the “P” setting manually for the desiredtemperature and/or smoke output. ERROR MODES AND MESSAGES Inadvertent Start Error (ErP) If the cook control switch is set to Smoke or to a temperature setting at the time the grill is plugged in, the control will display “ErP”...
  • Page 18 AC AUGER THEORY OF OPERATION AC Auger The grill is equipped with an AC auger. AC augers operate at a single speed and deliver fuel at a constant rate while on The fuel feed rate (amount of fuel delivered in a given period of time) is adjusted by varying the on and off time intervals.
  • Page 19 RG-DIGITAL CONTROL TROUBLESHOOTING Always disconnect the grill from AC power before accessing the control for service Warning or working under the grill. Removing the control from the grill, installing the control into the grill, or working under the grill while the grill is connected to AC power could result in shock or could damage the control.
  • Page 20 Fire Goes Out Set cook control switch to the off position and allow grill to cool. No fuel in hopper Fill hopper with good, dry fuel. No fuel in fi repot Verify the control is properly connected to auger. Clear auger if jammed. Replace auger and/or auger motor if defective. Unburned fuel in fi repot Adjust smoke control switch (decrease the “P”...
  • Page 21 Unexpected Temperature Displayed Auger idle fuel feed rate is too high. Adjust smoke control switch (increase the “P” setting) to decrease idle fuel feed rate. Auger idle fuel feed rate is too low Adjust smoke control switch (decrease the “P” setting) to increase idle fuel feed rate. Grill lid is open Close grill lid.
  • Page 22: Warranty

    REPAIR PARTS Contact your local dealer or contact Royall Grills PHONE : 608-768-8508 : 608-768-8433 e-mail: info@royallgrills.com MAIL: Royall Grills 325 South Park Street Reedsburg, WI 53959 WARRANTY Grills used for residential purposes are warranted by Royall Grills against factory defects in material and workmanship for a period of 1 year from the date of purchase to the original owner.

This manual is also suitable for:

Rg2000Rg3000Rg5000vsRg1000Rgtailgater

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