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Radius Bicycle Owner's Manual

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BiCYCLe Owner's MAnuAL 2014
iMPOrTAnT! Please read this manual before using your new bicycle

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Summary of Contents for Radius Bicycle

  • Page 1 BiCYCLe Owner’s MAnuAL 2014 iMPOrTAnT! Please read this manual before using your new bicycle...
  • Page 2 Subject to the terms, conditions and limitations set forth below, Apollo warrants to the original purchaser of each new Apollo bicycle (that has a wheelbase exceeding 640mm or a wheel size of 16” (40cm) or greater.) that Apollo Bicycle Company will repair or replace the frame or fork should it fail at any weld point, provided it was purchased new from, and assembled by, an authorised Apollo bicycle dealer.

  • Page 3: Purchase Record

    PurCHAse reCord PleAse fill in your detAils Below And retAin As A reCord of your PurCHAse OWNER'S NAME ADDRESS SUBURB STATE POSTCODE DATE OF PURCHASE SHOP NAME PURCHASE AMOUNT MODEL NAME FRAME COLOUR FRAME SIZE SERIAL NUMBER | | | | | | | | | | | | | | | we reCommend you Also reGister your BiKe online witH APollo At www.apollobikes.com/register seriAl numBer loCAtion seriAl numBer loCAted...
  • Page 4 Use this owner’s manual as a guide for the recommended maintenance and safe usage of your new bicycle. Take the time to read and understand this manual; and for parents of young riders please explain the content to your child.

  • Page 5: Parts Classification

    PART 6 Comprehensive Purchase Details Maintenance Page 68 Page 27 – 67 Warning / PART 7 Important Contact Addresses (take notice of this symbol Back Cover throughout this manual) RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 6: Table Of Contents

    - coaster hub - hand grip shifters Derailleur Systems - below the bar shifters - rear derailleur - dual control shifters - front derailleur 4. BICYCLE CARE & SERVICING Reflectors - basic maintenance Accessories - storage Troubleshooting - security 6. PURCHASE DETAILS - Schedule 1.
  • Page 7 Finding the bicycle to best suit your needs is made easy by the vast array of bicycle models and sizes available. Refer to the following diagrams to familiarise yourself with the names of the various parts on your bicycle. Mountain Bikes & Crossbikes.

  • Page 8: Suspension Bicycles

    Rear Frame Sub Assembly Pedal Crank Arm Wheel Reflector Bottom Bracket Axle Gear Control Cable Chainwheel Tyre Valve Freewheel Chainstay Front Hub Axle Rear Derailleur Drive Chain Tyre Spokes RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 9: Bmx Bicycles

    Crash Pad Rear Reflector Wheel Reflector Wheel Reflector Seat Tube Down Tube Chain Guard Crank Arm Pedal Chainwheel Tyre Valve Rear Sprocket Front Hub Chainstay Training Wheel Chain Tyre Spokes RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 10: Road Bicycles

    Front Derailleur Bottom Bracket Axle Toe Strap Toe Clip Pedal Crank Arm Chainwheel Chainstay Tyre Valve Chain Spoke Protector Disc. Freewheel Front Hub Rear Derailleur Rear Dropout Tyre Spokes RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 11 Choosing the appropriate frame and wheel size is imperative when purchasing a new bicycle. For safe riding the size of your bicycle should properly match your build. In the case of children, a bike should never be bought with aim of “growing into it”.
  • Page 12 12 plus 43cm(17”) 71-79cm 12 plus 50cm(19.5”) 45cm(18”) 12 plus 55cm(21.5”) 50cm(19.5”) 79-86cm 12 plus 57cm(22.5”) 52cm(20.5”) 81-89cm 12 plus 60cm(23.5”) 53cm(21”) - 56cm(22”) 12 plus 63cm(25”) 58cm(23”) - 60cm(23.5”) RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 13: Riding Position

    To establish seat height sit on the bicycle with one pedal at its lowest point, and place the ball of the foot on that pedal. If the knee is slightly bent in this position then the seat is at its correct height.

  • Page 14: Handlebar Height

    Stem Wedge Bolt Handlebar Binder Bolt Maximum Height/ Minimum Insertion Mark Exceeds 2 1/2" (64mm) RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 15: Safety Checklist

    WARNING: Body parts and other objects should be kept clear from the moving components of the bicycle when in use, such as the spinning wheels and the moving chain. When riding always wear appropriate footwear – i.e. shoes that will grip the pedals and no sandals. Refrain from jumping with your bike.

  • Page 16: Steering

    - Check the rear suspension components for excessive wear or side play - If the suspension components come with a separate, specific manual, refer to this for more in depth information RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 17: Helmets

    - Check that the bell is fully operational - Check all additional components on the bike are appropriately secured and functioning - Ensure the bicycle rider and any passenger in a child seat are wearing helmets HELMETS When riding your bicycle it is recommended that you always wear an appropriately fitting, Australian Standards Approved bicycle helmet.

  • Page 18: Riding Safely

    - Use leg clips or elastic bands if you are wearing loose trousers to stop them catching in the chain. - Ensure your vision or control of the bicycle is not obstructed by any items you may be transporting. - Do not use items that may impede your hearing.

  • Page 19: Night Riding

    Pedalling Technique - Place the ball of your foot on the centre of the pedal. - Ensure your knees are parallel to the bicycle frame when pedalling. - Keep your elbows slightly bent. This will help to absorb shock.

  • Page 20: Hill Technique

    - Avoid pedalling through fast or tight corners. Rules for Children Any child bicycle rider needs to be taught correct riding skills and behaviour, particularly addressing safety, before they take to the streets. Hopefully by doing so accidents can be avoided.

  • Page 21: Gears . How To Operate

    (the cluster or cassette stack) at the rear of the bicycle and across the chainwheel at the front of the bike (if fitted). Multispeed bicycles today can range form 5-6 gears to as many as 30.

  • Page 22: Operating Principles

    Failure to ease the pressure when changing gears may result in bicycle damage or could even cause the rider to lose control. If a rubbing sound is detected after attempting to alter gears, adjust the shifter until the sound ceases.

  • Page 23: Hand Grip Shifters

    To clarify please refer to the following diagram. Left Right Low gear front High gear rear High gear front Low gear rear RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 24: Dual Control Shifters

    One firm push shifts the chain one cog, while continuing to press will move the chain over multiple cogs. Rapid Fire Shifters High Gear Low Gear Rear Front High Gear Low Gear Front Rear RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 25: Basic Maintenance

    Prolonged ultra violet light exposure may cause the paint to fade or the rubber and plastic parts to crack. The bicycle should be cleaned, lubricated and the frame waxed if it is to be stored for any length of time. Deflate the tyres to half pressure and hang the bicycle off the ground.

  • Page 26: Security

    2. Register the bicycle with the manufacturer/distributor and local police 3. If your bicycle is left unattended, always secure it to an immovable object, such as a lamp post. Use a high quality bicycle lock that will resist hack saws and bolt cutters.

  • Page 27: Schedule 1. Lubrication

    The tables listed below outline the recommendations for servicing your bicycle. By referring to these and the information in Part 5 of this manual, you should be able to complete most of your bicycle maintenance yourself.

  • Page 28: Schedule 2. Service Checklist

    Lubrication as per schedule 1 WARNING: All components of the bicycle are subjected to wear and stress through use. Watch closely for any scratches, cracks or discolouration on your bicycle components. These are signs of a stress-caused fatigue and indicate that a part needs to be replaced.
  • Page 29 7. Open ended or ring spanners: 8mm, 9mm, 10mm, 12mm, 13mm, 14mm, 15mm 8. Torque wrench with Newton Meter increments 9. Tyre levers 10. Crank remover 11. Tube repair kit RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 30: Wheels And Tyres

    Serious injury may result if these guidelines are not observed. Axle nuts: Caution: Do not ride the bicycle without first ensuring that the axle nuts are tight. Buckled Wheels: Prior to each ride test each wheel to ensure that it is spinning straight.

  • Page 31: Tyre Inspection

    Tyres should be inflated to the recommended pressure moulded on the sidewall of the bicycle’s tyres. Use this chart as a reference to convert the recommended pressure to the units displayed on your pump. 0.70 6.21...
  • Page 32 2. If the wheel has a Quick Release axle, ensure the quick release lever is open on the left side of the bicycle. Check Quick Release tension and close the lever when adequate tension is achieved. When closed the lever should be parallel to the fork to prevent accidental opening when riding.
  • Page 33 5. If the wheel has a Quick Release axle, the quick release lever needs to be open and on the left side of the bicycle. Check the Quick Release tension and close the lever when correct. For safety reasons the lever should be parallel to the frame seat stay tube.

  • Page 34: Correct Quick Release Axle Setting

    5. When the jagged edges on the Quick Release clamping parts actually begin to cut into the bicycle frame/fork surfaces the wheel is firmly secured. 6. To operate a Quick Release seat post binder mechanism follow the same process.
  • Page 35 3. Remove the axle, complete with the cone and lock nut, from the other side of the hub. 4. If your bicycle is fitted with dust caps, carefully remove them from both sides of the hub to expose the ball bearings.
  • Page 36 Refer to the instructions in your tyre repair kit to successfully patch a tube. 7. To determine the possible cause of the leak, match the position of the puncture in the tube in relation to the tyre and mark the location on the tyre.

  • Page 37: Tyre Valve

    ™ - Schraeder is a registered Trademark Schraeder Valve Presta Valve of the Schraeder Corporation Inc. (Car/American) (French) RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 38: Steering System

    Etched on the stem is a mark about 65mm up from the bottom with the words “max. height” or “minimum insertion”. Never ride a bicycle if the stem has been raised so that the minimum insertion / max. height line can be seen.

  • Page 39: Handlebar / Forks

    Handlebar positioning is largely directed by rider preference. However, there are general principles governing how the handlebars should be set up for the different bicycle types. On BMX bicycles, the handlebar should remain roughly in an upright position, with slight forward or backward adjustments for rider comfort.

  • Page 40: Bicycle Suspension

    The range of suspension systems available is vast and will not be detailed comprehensively in this manual. Instead, if your bicycle is equipped with a suspension system and you require further information, refer to the separate leaflet included with your bike (where supplied) or seek assistance from your specialist dealer.

  • Page 41: Headset

    - Use the Allen bolt to re-adjust the compression mechanism. - Re-fasten the stem binder bolt firmly. Unlike standard headsets, the 'Ahead Set' has an unthreaded, full-thickness bicycle fork steering tube. Adjustments are made using an Allen headed compression bolt, and then are fastened by clamping the handlebar stem directly onto the fork steerer.
  • Page 42 Lubrication and Attachment of An 'Ahead Set' Stem To The Fork Every year your bicycle should have a complete lubrication. This can be quite a complex task and may be best handled by a professional bicycle mechanic. However, if you feel capable the following procedure will guide you.

  • Page 43: Rotor Installation & Adjustment

    However, if you feel capable the process for rotor installation and adjustment is listed below. - Remove fork (H) and upper headset cup (F) from your bicycle. UPPER CABLE BRAKE LEVER - Place lower cable stop (C) on the top of the head tube (G).

  • Page 44: Saddle & Seat Post

    “minimum insertion”. At all times a minimum of 65mm of seat tube must always remain in the frame. Never ride a bicycle with the minimum insertion/max. height mark visible on the seat post. Doing so may damage the seat post, the Seat Clamp Nut frame or potentially even the rider.
  • Page 45 CAUTION: If your bicycle is fitted with a suspension type seat post check that this is intact and functioning properly. RAOM0413 Apollo Bicycle Company Pty. Ltd.

  • Page 46: Brakes

    If your bicycle is fitted with a Quick Release wheel mechanism, ensure that this is securely closed after any brake adjustment. Never ride a bicycle unless the mechanism is firmly...

  • Page 47: Sidepull Callipers

    Special curved washers are fitted to some brakes to allow this, but on base models a little force needs to be applied to the pad and its mounting. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 48: Linear Pull

    39mm or more 5mm Allen Key Washer 3mm washer B 6mm washer B Link fixing Shoe Fixing Nut bolt Washer A Washer B Washer Shoe Fixing Link RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 49 (about 10 times). Loosen and then re-fasten the cable fixing bolt as per Step 4 until adjustment is correct. Make any fine alterations via the adjusting screw at the brake lever. 5mm Allen Key RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 50: U-Brake

    1. Tighten the spring tension, turn the arm fixing nut to A and A’ as in Fig.1. 2. Loosen the spring tension, turn to B and B’. Fig.1 Fig.2 Fig.3 RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 51: Disc Brake

    Disassembly of hydraulic disc brakes systems can be a complex procedure and therefore, it is best undertaken by a professional bicycle mechanic. However, as hydraulic systems are usually self-adjusting, you should be able to manage any centring of the unit to the rotor that is required.

  • Page 52: Drivetrain

    To get the full benefit of these pedals it is recommended that the rider wear cycling shoes especially designed for use with toe clips. Consult your bicycle dealer for instruction on how toe clips and straps operate. WARNING: Pedals fitted with toe clips and straps require a certain level of skill to operate safely.

  • Page 53: Clipless Pedals

    Failure to do so could result in the cyclist losing control of the bicycle and falling. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 54 The right pedal, as indicated by the “R” stamped on the end of the axle, screws into the crank on the chainwheel side of the bicycle in a clockwise direction. The left pedal is marked with an “L ” on the axle, and it is attached to the other side in an anti-clockwise direction.

  • Page 55: Crank Set

    Always ensure that your Axle Three Piece cranks are Lockring firmly secured before Adjusting riding. Riding with loose cranks is potentially hazardous to both the rider and condition of the crank arms. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 56 Re-assemble the crank in the reverse order of the procedure listed above. Locknut Bearing Cup Fixed Cone Lockwasher Adjusting Cone Ball Retainer Bearing Cup Ball Retainer Crank One Piece Crank Assembly Chainwheel RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 57 Ball Retainer Bottom Bracket Left Hand Cup 4. Turn the screw bolt until the Lockring crank comes away from the axle. Remove dust cap. Loosen and remove flange nut. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 58 Once the cranks have been removed a specific extraction tool is required to remove the cartridge bottom bracket. Consult your specialist bicycle dealer for further advice regarding this process. Screw in the removal tool.

  • Page 59: Chain

    Adjustment and Replacement Note: Fitting or adjusting a chain can be a complex task and one which you may wish to refer to your specialist bicycle mechanic. To adjust the chain on single speed freewheel, coaster hub brake or 3-speed hub geared bicycles: 1.

  • Page 60: Freewheel

    The process for removing and replacing chains or altering the length of the chain on a derailleur geared bicycle, also differs from that used on the other bike types. The chains on derailleur geared bicycles are narrower, meaning a special tool is needed to complete any of the procedures.

  • Page 61: Coaster Hub

    Coaster hub brakes come in several different models. Regardless of which style is fitted to your bicycle, only minimal maintenance is required by the rider. The coaster hub sprocket should be kept clean and lubricated whenever the chain is oiled.

  • Page 62: Derailleur Systems

    For further information relating to your derailleur system refer to the separate, specific manual supplied with your bicycle, otherwise consult your professional bicycle mechanic.

  • Page 63: Rear Derailleur

    Clean and apply a thin layer of grease to the shifting cables every six months, or whenever new cables are fitted. Adjustment – Rear Derailleur If your bicycle is fitted with a SIS derailleur system, fine turning of the SIS mechanism will be the most common rear derailleur adjustment you will need to make.
  • Page 64 If the chain does not easily shift to the large freewheel cog or the large chainwheel, re-adjust the cable either with the barrel adjuster or by repeating the above procedures. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 65: Front Derailleur

    - Turn the cable adjusting barrel (located in the shifter), so that the inner chainguide just clears the chain. - Test that the chain shifts cleanly, without hesitation between each chainring. RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 66: Reflectors

    REFLECTORS The reflectors fitted to your bicycle are not only an important safety feature, but a legal necessity as well. Your bicycle should come equipped with one white (front), one red (rear), and two orange (wheel) reflectors. Each pedal should also have two orange reflectors fitted.

  • Page 67: Accessories

    Before fitting any accessory however, it is important to check that is suitable for your bicycle. Also, ensure that the accessory is appropriately attached and will not interfere with your handling of the bicycle prior to riding.
  • Page 68 9. Pannier Bags Carry bags equipped with several weather resistant compartments that usually fit either side of a rear mounted carrier. Ideal for bicycle touring - i.e. enable you to carry extra gear and keep it dry. 10. Saddle Bags As the name implies, they attach under the seat for discreet storage for all your essentials, such as tools, a spare tube or a puncture kit.

  • Page 69: Troubleshooting

    Loose pedal axle/bearings Alter bearings/axle nut Loose bottom bracket/ Alter bottom bracket bearings Bent bottom bracket or pedal Replace bottom bracket or axle pedals Loose crankset Tighten crank bolts RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 70 Worn suspension bushing Replace worn components Suspension dampers binding Loss of internal fluid Lubricate as necessary Internal rust Disassemble damper and replace affected parts Damaged internal parts Consult professional bicycle mechanic RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 71 NOTES RAOM0413 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 72 VISIT US ONLINE apollobikes.com radiusbikes.com.au Radius is Distributed by Apollo Bicycle Co. PTY. LTD. ABN 60001 914 469 PO Box 5125, Studfield, Victoria, 3152 Ph: (03) 9881 6600 Fax: (03) 9881 6666...

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