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Welcome Thank you for choosing BionX™. It is our goal to provide you with the highest quality elec- tric propulsion systems available, and offer you the best possible after sales experience. This document serves as a supplement to your bicycle user manual. Please read this manual thoroughly, even if you are an experienced cyclist.
Read all of the enclosed installation and operating instructions from the manufacturer and follow the instructions, if any, prior to its first use. 3. Familiarize yourself with your electric bicycle and the functions of the BionX system in a safe environment before participating in road traffic for the first time.
Table of Contents User Precautions Description of the BionX SL Propulsion System Description of the BionX PL Propulsion System Inserting or Removing the Console Inserting or Removing the Battery Handling and Charging the Battery Power supply Chargers Assist Mode / Generate Mode...
Description of the BionX SL Propulsion System G2 Console • Removable G2 console • Illuminated LCD display with battery state of charge • 4 assistance levels • 4 generate levels • B acklight and bicycle light controls • O ffers cycle computer f unctions (speed, odometer, clock, average speed, trip distance) Remote throttle (where applicable) • Assistance/Generate Toggle...
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• Brushless, gearless • Generate mode for energy recuperation • Integrated torque sensor Brake switch • A surface mounted reed switch – connected to the BionX console and magnet • Upon activation assistance is shut off (“kill switch”) generate mode is activated Power Supply • Power supply to recharge the 48V LiMn battery • Input voltage: 100-240V • Output voltage: 26V...
Description of the BionX PL Propulsion System G2 Console (systems 2011 to present) • Removable G2 console • Illuminated LCD display with battery state of charge • 4 assistance levels • 4 generate levels • B acklight and bicycle light controls • O ffers cycle computer f unctions (speed, odometer, clock, average speed, trip distance) Remote throttle (where applicable) • Assistance/Generate Toggle...
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• Generate mode for energy recuperation • Integrated torque sensor Brake switch • A surface mounted reed switch – connected to the BionX console and magnet • Upon activation assistance is shut off (“kill switch”) generate mode is activated 37V Single Light Battery Charger (PL systems 2012 to present) • To recharge the 37V LiMn-battery...
Inserting or Removing the Console “click” Inserting the console • Slide the console into the console mount on the handlebar • M ake sure that the console engages securely. When inserted correctly, you will hear a “click” Removing the console • Release the console by pushing the release lever on the console mount • Slide the console out of the console mount...
“click” Removing the down tube battery Turn off the BionX propulsion system (no illustration) Lightly press on the battery release arm, insert the key and turn clockwise. The lock cylinder will protract, freeing the battery release arm Remove the battery by opening the release arm...
Handling and Charging the Battery WARNING BionX batteries shall only be recharged with BionX chargers or BionX power supplies. Never short circuit the battery by connecting the contacts of the battery. Never open the battery. This could damage the battery and possibly lead to overheating or ignition of the battery.
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Charging the battery: WARNING Only use the BionX power supply or charger that was supplied with the system to charge the battery. The use of other power supplies/chargers can damage the battery. The BionX power supply/charger should be used exclusively for rechargeable batteries of the specified type.
Power supply SL system charging procedure (power supply) • Connect power supply and battery by inserting the charge connector into the touch port – the system can be turned on or off • Connect the plug of the power supply with the power outlet • T he battery touch port (LED ring around the charging connector) lights up red upon inserting and then...
Chargers PL-250HT (EU) / PL-350HT (NA) systems charging procedure, 2012 - present (single light charger) • Connect the charger and battery by inserting the charge connector into the charge port. The system should be turned off • Connect the plug of the charger with the power outlet • The light on the charger will turn red automatically • The same light will then turn yellow to indicate charging, a fully depleted battery will take 4-5 hours...
Assist Mode / Generate Mode The BionX propulsion system operates in four assist levels in the assistance mode, and in four charging levels in the generate mode. In the assistance mode, your pedaling is assisted proportionally by an electric motor that drives the rear wheel. A torque sensor is located on the axle of the electric motor and measures the effort provided by the rider;...
Operating the BionX Propulsion System G2 Console Power (bicycle) mode 7. Speedometer 8. T rip distance/average speed/ Cycle chronometer/odometer/clock State of charge 9. Assist level (A) indicator 10. Generate level (G) 11. Wrench symbol Turn the system on Briefly push either top button on the console. The battery will beep 4 times and you will see a countdown,...
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Hold the key for a few seconds to reset the distance, chronometer, or average speed values to zero. Please contact your BionX dealer for service. G1 Console For the G1 console, substitute mode for power, and crono for cycle. The assistance toggle remains the same.
Generation 1-4: From press for more resistance for less resistance NOTE The G2 throttle is only compatible with the G2 console, and may not be available in all countries. Check with your local BionX dealer for local legislation and/or availability.
Programming the Basic Settings In general, all basics settings for your BionX electric propulsion system are pre-set. Basic display functions can be set by entering the programming mode. Contact your dealer to customize the advanced functions of your system. Turn on the programming mode Simultaneously push until the display shows “0000”. The first zero blinks. Change the value...
Removing and Installing the Rear Wheel We recommend the removal and installation of the rear wheel to be done by a qualified dealer. Should you have to do this yourself, please follow the instructions below: WARNING Always turn off the propulsion system prior to plugging in or unplugging the motor cables. CAUTION It is essential that the axle nuts are tightened with a torque of 40Nm/30lb-ft;...
Installing the rear wheel G uide the rear wheel axle into the dropouts and make sure that the brake disc (on models with disc brakes) is inserted between the brake pads. Also make sure that the flat area at the left of the rear axle (torque reaction collar) is aligned so that it fits into the left dropout (no illustration). Make sure the axle is inserted all the way in the dropouts T ighten the axle nuts on the rear wheel with 40Nm/30lb-ft (= VERY TIGHT!). This torque is essential for the correct function of the propulsion system. If you do not have a torque wrench, use a normal ring wrench. Have your dealer check the torque of the axle nuts as quickly as possible. Use only the original axle nuts;...
If you need spare keys for the battery, please contact your dealer. Please retain the key number for your records. It is located on your battery key, as well as on the face of the battery lock cylinder. BionX Key Number...
Troubleshooting The system does not turn on Check the battery and make sure that it is charged. The battery must be correctly inserted in the docking station and the lock must be completely closed. Also check that all connectors of your wiring harness are properly engaged, and your console is inserted properly.
BionX reserves the right to reject the coverage of this warranty if the accompanying documentation of BionX components is not accurate or complete.
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In the case of inappropriate use, e.g. the product was exposed to liquids, chemicals of any type and/or extreme temperatures, wetness and humidity and/or if the battery suffers damages due to non-compliance with the special instructions set forth in the chapter “Handling and Charging of the Battery“. f) The model, serial or product number on BionX product has been changed, deleted, blurred or removed. The seal (serial number sticker) on the battery housing has been broken or obviously manipulated. g) Use of the battery in systems that are not approved for such use with this particular product.
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