FOreWOrd For your convenience, all service parts, identified in this manual are available through Eiki’s normal distribution chan- nels. In addition to service part number, the generic descriptions have been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 334 mm x 78 mm x 257.5mm (Not including protrusion) Net Weight 3.7 kg Feet Adjustment 0˚ to 8.9˚ Panel resolution LCD Panel System 0.8” TFT Active Matrix type, 3 panels Panel Resolution 1,024 x 768 dots Number of Pixels...
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW902) inside of the projector to detect the internal temperature rising abnormally.
Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
Maintenance Cleaning the Filter Filters prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filters immediately.
Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, top Control the Lamp replacement icon appears on the screen and LAMP REPLACE indicator lights yellow. Replace the lamp with a new one promptly. The timing when the LAMP REPLACE indicator LAMP rePLACe should light is depending on the lamp mode.
Maintenance Resetting the Lamp Counter Be sure to reset the Lamp counter after the lamp is replaced. When the Lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the Lamp replacement icon disappears. Lamp counter Press the MENU button to display the On-Screen Menu. Use the Point 7 8 buttons to move the red framed pointer to the Setting Menu icon.
Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Security Function Notice Security Function Disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
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Mechanical Disassembly x Main Board, AV Board, Rear Panel and Fans removal 1. Remove the Main board. 2. Remove the Rear panel. 3. Remove AV board. 4. Remove fans (FN901, FN902). Main board Rear panel (T3x6)(Black)x2 (M2.5x6)x3 AV board (M2.5x6) (T3x6)x2 FN901 FN902...
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Mechanical Disassembly v Optical unit, Temp., Line Filter board,Fans removal 1. Remove the Optical unit. 2. Remove Screw (T3x8) and 4 hooks on the duct and then remove the Duct. 3. Remove the Duct top. 4. Remove the Line filter board and Temp. board. 5.
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Mechanical Disassembly b Power, Ballast, Lamp Cover Sw Board, Thermal Sw(SW902) removal 1. Remove the Power board. 2. Remove the Ballast board. 3. Remove the Lamp cover switch board and thermal switch (SW902). Isolation sheet (2 sheet) (T3x6) Power board (T3x6)x2 Ballast board (T3x8)x2...
Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Dis- assembly”. Disassembly requires a 2.0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before removing the projection lens. Optical unit Projection lens (M2.5x8)x4...
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Optical Parts Disassembly c Relay lens disassembly (M2.5x5)x2 Relay lens Ass'y Spring Relay lens Fig.3 v Polarized glass-in disassembly (M2.5x5)x1 Polarized glass-in Ass'y Film sheet Polarized glass Hooks * Mount the polarized glass as the film at- tached side faces the Fig.4 prism side.
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Optical Parts Disassembly b LCD Panel/Prism Ass’y removal LCD Panel/ Prism Ass’y (M2.5x4)x2 (M3x10) (Bottom side) Fig.5-1 IMPOrtANt NOtICe on Lcd Panel/Prism ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
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Optical Parts Disassembly Panel Type Check There are 2 types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
Optical Parts Disassembly n Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film attached side faces the LCD panel side. (M2x2) (Green) Pre-Polarized Glass(G) Polarized Glass(G) (red) (M2x2) Pre-Polarized Glass(B) Film Polarized Glass(R) Polarized Glass(B) Fig.6 (Blue) m Optical unit top removal 1.
Optical Parts Disassembly , Locations and Directions Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Integrator lens (OUT) tion and direction as shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B)
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...
Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...
Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLeCt button To enter the “Service Mode”, press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLeCt button Select the adjustment group no.
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WArNING : uSe uV rAdIAtION eYe ANd SKIN PrOteCtION durING SerVICING.
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Electrical Adjustments Gain adjustment [PC] x Panel Type Check and Setting 1. Enter the service mode. * Before setting, you need to check which type of LCD pan- 2. Receive the 16-step grey scale computer signal with Computer2 [RGB] el is placed on the projector according to the item "LCD mode.
Electrical Adjustments Gain adjustment [Component] n Common Center adjustment 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale computer signal with Computer2 [Component] 2. Receive the 50%-Whole Gray computer signal with mode. TP_G1 Computer2 [RGB] mode.
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Electrical Adjustments . 50% White adjustment [Video] ⁄1 Keystone Offset adjustment 1. Enter the service mode. After replacing the G-sensor circuit (IC3851, IC1802 and 2. Receive the 16-step grey scale composite video signal peripheral circuit), readjust the Keystone Offset adjustment Video[Video] with mode.
Electrical Adjustments These initial values are the reference data written from the Service Adjustment Data Table CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Motion Adaptive Weight <KDEINT> 0 - 255 Value 0 : Conservative <====> 4 : 1 Angle Interpolation Level 0 - 4 Aggressive 2 CUE Low Pass Filter Enable <CUELPFEN> 0 - 1 Group deinterlacer setting Effective only for Progressive ON-L2 mode.
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Film Detection Sensitivity 1 Video Motion Sensitivity 1 - 5 <VOFSTVT> 2 Video Motion Threshold Low <VOFTHRDA> 0 - 32767 Video Motion Threshold <VOFTHRDB> 0 - 32767 High 4 Global Motion Threshold <GMDTHRD>...
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item 55 Motor Disable Motors Disable 0 - 1 0: On, 1: Off 56 Menu Position Move menu (X asis) 0 - 1024 57 Menu Position Move menu (Y asis) 0 - 1024 58 Lamp Go Out 0 - 1 59 Souce Search Enable...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Luminance Level 14 Data for 13 DIMMER_CTRL_LEVEL14 Dimmer: Dim Level 14 at the less 0 - 255 than the Value Luminance Level 15 Data for 14 DIMMER_CTRL_LEVEL15 Dimmer: Dim Level 15 at the less 0 - 255 than the Value Luminance Data Avarage Point for...
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item Temp. A to judge the Temp Error at 10 Temp A Warning (Eco) 30-100 Eco (Room) Temp. B to judge the Temp Error at 11 Temp B Warning (Eco) 30-100 Eco (Panel) Temp.
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 7 Not used 9999 Cooling Time stting at Fan Mode L1 (x 8 Cooling Time L1 30 sec) 1-15 1: 30, 3: 90, 15: 450 sec. Cooling Time stting at Fan Mode L2 (x 9 Cooling Time L2 30 sec) 1-15...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 7 Image Area V Hight Image Level Acquiring Area Height 0 - 4095 8 Y Target Level Target Value of Y Level Adj. 0 - 255 11 Gain Tolerance Torelance of Level Adj. 0 - 255 12 Delta Gain Deviation Width of Gain Value...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 1 Disp Dots 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095 Group SCArt(480i) 1 Disp Dots 0 ~ 4095 2 H Back Porch 0 ~ 4095...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 1052 0 ~ 4095 Group YCbCr (1035i) 0 Total Dots 2200 0 ~ 4095 * Read only 1 Disp Dots 1872 0 ~ 4095...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 3 V Back Porch 0 ~ 4095 4 Disp Line 1052 0 ~ 4095 5 Clamp 0 ~ 255 6 Clamp Width 0 ~ 255 Group rGB Video (1080i - 50) 0 Total Dots 2640 0 ~ 4095...
Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators Projector Condition LAMP WARNING POWER REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the POWER ON/STAND- BY button to turn on the projector.
Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No Picture Check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP_B1, TP_G1, TP_R1. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC2501, IC2531, IC2561, IC401, IC301 and peripheral circuits.
Troubleshooting No Sound Check following steps. Check if the audio sig- Check IC5001 and peripheral circuit. nal is observed at pins 7 Check 5V_AUDIO, 12V power supply. and 15 of IC5001. Check if the audio sig- Check IC5031, 5V_AUDIO and peripheral circuit. nal is observed at pins 5 Check the Mute signal at pin 1 of IC5031.
Control Port Functions Scaler I/O Port Functions (PW190) POrt SIGNAL POrt NAMe FuNCtION deSCrIPtION NAMe PORTD7 DDC_SW3 DDC_SW3 DDC_SW3 PORTC5 ON_3.3V 3.3V Power Drive, Power On: H PORTD6 DDC_SW1 DDC_SW1 DDC_SW1 PORTC6 ON_5VA 5VA Drive On/Off, On: H PORTC1 3-Wired Serial Control TXD_PW TXD_PW Serial Control TXD...
Waveform VIdeO signal <VIdeO> HSYNC signal VSYNC signal HSYNC signal <tPdHS> VSYNC signal <tPdVS> r-S&H signal <tP_r1> G-S&H signal <tP_G1> B-S&H signal <tP_B1> -60-...
KG3-XB4200 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
KG3-XB4200 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 014 4611 TR 2SC2412K T146 S ASSEMBLED BOARD 305 015 8727 TR 2SC2812-L6-TB 305 015 8925 TR 2SC2812-L7-TB...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description C661 303 208 1415 TA-SOLID 1U M R681 301 150 5918 MT-GLAZE 10K JA 1/10W 303 411 5712 TA-SOLID 1U M R682 301 256 6215 MT-GLAZE 270 JA 1/10W C662 303 411 1823...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description 308 045 4909 DIODE RBV-1506 LF-B 303 276 3113 CERAMIC 33P J DS601 307 219 0808 THYRISTOR TF861S C4833 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K MISCELLANEOUS...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 173 9915 TR 2SC3928A1S 305 015 8727 TR 2SC2812-L6-TB Q3601 305 014 4512 TR 2SC2412K T146 R 305 015 8925 TR 2SC2812-L7-TB 305 014 4611 TR 2SC2412K T146 S 305 163 1615 TR 2SC2812N-L6-TB0...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 002 0311 TR 2SA1037K T146 R 305 002 6729 TR 2SA1179-M6-TB 305 002 0410 TR 2SA1037K T146 S 305 002 6927 TR 2SA1179-M7-TB 305 002 6729 TR 2SA1179-M6-TB 305 163 1516 TR 2SA1179N-M6-TB...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description IC4011 310 348 7501 IC TC7WT241FU(TE12L) 303 409 3426 CERAMIC 0.1U K IC4891 309 404 7213 IC TC7SET00FU-(TE85L) C2013 403 457 2512 CERAMIC 0.47U K IC5001 409 683 5716 IC NJW1156AV 303 376 6311...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description C2571 303 453 8917 CERAMIC 0.1U K C322 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C353 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C373...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description C402 303 453 8917 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K C441 303 391 5511 ELECT 10U M 303 409 3426 CERAMIC 0.1U K...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description C508 303 396 9613 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K 303 397 7618 CERAMIC 1U K C5221 303 454 0613 CERAMIC 0.01U K C5081 303 453 8917 CERAMIC...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 397 7618 CERAMIC 1U K C5662 303 453 8917 CERAMIC 0.1U K C540 303 396 9613 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K 303 397 7618 CERAMIC 1U K...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description C5844 303 454 1016 CERAMIC 8200P K C891 303 453 8917 CERAMIC 0.1U K 303 306 6510 CERAMIC 8200P K 303 453 8610 CERAMIC 0.1U K C5861 403 455 1012 CERAMIC...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description R2000 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R304 301 224 9316 MT-GLAZE 1K JA 1/16W R2002 301 225 1418 MT-GLAZE 47K JA 1/16W R306 301 224 9712 MT-GLAZE 22 JA 1/16W R2003...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description R4031 301 225 8110 MT-GLAZE 10 JA 1/16W R5207 301 225 8110 MT-GLAZE 10 JA 1/16W R4032 301 225 8110 MT-GLAZE 10 JA 1/16W R5208 301 224 8814 MT-GLAZE 100 JA 1/16W R406...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description R570 301 294 3115 MT-GLAZE 1K FA 1/16W R6857 301 225 1616 MT-GLAZE 390 JA 1/16W R5701 301 294 3016 MT-GLAZE 10K FA 1/16W R6858 301 225 1616 MT-GLAZE 390 JA 1/16W R5702...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description R8812 301 225 8110 MT-GLAZE 10 JA 1/16W L2501 945 041 1978 INDUCTOR,330 OHM R8821 301 225 8110 MT-GLAZE 10 JA 1/16W L2502 945 041 1978 INDUCTOR,330 OHM R8822 301 225 8110...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description D5201 307 210 5416 DIODE RB551V-30-TE-17 L8079 945 041 1978 INDUCTOR,330 OHM D5202 307 210 5416 DIODE RB551V-30-TE-17 L8801 945 086 5368 IMPEDANCE,220 OHM P D5203 307 210 5416 DIODE RB551V-30-TE-17 L8802...
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KG3-XB4200 Electrical Parts List Key No. Part No. description Key No. Part No. description SC1023 945 076 3503 SURGE-ABSORBER R2061 301 255 6513 MT-GLAZE 100 JA 1/10W SC1031 945 076 3503 SURGE-ABSORBER R2062 301 255 6513 MT-GLAZE 100 JA 1/10W SC1032 945 076 3503 SURGE-ABSORBER...
LC-XB42 KG3-XB4200 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KG3-XB4200, model LC-XB42. File with the service manual No. SM5110956-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
KG3-XB4200 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
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KG3-XB4200 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● IC...
Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
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Printed Wiring Board Diagrams ! CAUTION LINE FILTER (SIDE:B) LINE FILTER ( SIDE:A) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. D o not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time. F601 2. Do not shorten the circuit between hot and cold sides. 1AA4B10C5890B_X B SIDE F601A F601A F601B F601B A SIDE LF901 3. T he grounding lead must be connected to the ground of the same circuit when measur- TYPE215008 T8AH250V ing of voltages and waveforms.
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