Table of Contents
Advertisement
INSTRUCTION MANUAL
ZS100T, ZS150T & ZS200T SERIES II
AIR COMPRESSOR SETS
(MAM-870 CONTROLLER)
Thank-you and congratulations for purchasing a high quality
Senator air compressor set.
It has been designed and
manufactured to provide many years of safe and reliable service if
installed, operated and maintained in accordance with these
instructions.
Please read and understand this manual before
operating the compressor. Failure to do so could result in death,
severe injury and/or substantial property damage.
This manual should be considered a permanent part of the
compressor and should remain with it if resold.
Advertisement
Table of Contents
Summary of Contents for Glenko Senator ZS100T
-
Page 1: Instruction Manual
INSTRUCTION MANUAL ZS100T, ZS150T & ZS200T SERIES II AIR COMPRESSOR SETS (MAM-870 CONTROLLER) Thank-you and congratulations for purchasing a high quality Senator air compressor set. It has been designed and manufactured to provide many years of safe and reliable service if installed, operated and maintained in accordance with these instructions. -
Page 3: Table Of Contents
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Contents Precautions ........................1 List of Technical Parameters ..................2 Chapter 1 General Instructions .................. 3 Overview ......................3 System Flow ....................3 1.2.1 Air System ....................5 1.2.2 Lubrication System .................. - Page 4 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Preventative Maintenance Program ..............23 Chapter 5 Fault Diagnosis and Repair ............... 24 Compressor Fault Analysis ................. 24 Troubleshooting Chart ................25 Chapter 6 Warranty ....................27 Proof of Purchase ..................
-
Page 5: Precautions
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Precautions The compressor should only be operated by authorized persons. The operators should thoroughly read and understand the manual and strictly follow the procedures and safety notes in the manual. -
Page 6: List Of Technical Parameters
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors List of Technical Parameters Machine Model ZS100T ZS150T ZS200T Air Discharge (m /min) / Discharge Pressure 1.13 / 8 1.70 / 8 2.27 / 8 (bar) Air Discharge Temperature (℃) ≤... -
Page 7: Chapter 1 General Instructions
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 1 General Instructions Overview The ZST Series II compressor sets are stationary single-stage, oil-injection type screw compressors driven by electric motors. The unit is installed above the air tank. The compressor has an advanced micro-computer controller with an LCD display. - Page 8 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors...
-
Page 9: Air System
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors 1.2.1 Air System The typical internal structure of ZST Series II screw air compressors is shown in Fig.1-4. 1. Air tank 9. Oil separator element 2. Belt tension adjusting screw 10. -
Page 10: Lubrication System
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors input of the compressor automatically according to the air consumption, ensuring the balance between demand and supply and thus saving energy. In addition, the inlet valve will be closed for start-up at reduced load when the unit is started. When the... -
Page 11: Control Protection System
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors 45°C. If it exceeds 45°C, excessively high air discharge temperature will be caused in the compressor. Control Protection System For intelligent automatic control, the compressor has a micro-computer controller which can adjust the operating state of the compressor according to the actual air consumption conditions of the user’s application. -
Page 12: Compressor Controller And Operation Panel
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Compressor Controller and Operation Panel The compressor micro-computer controller configured in the unit as well as its supporting operation panel is the integrated controller covering the operation control and protection, temperature indication and protection, phase-sequence protection, motor protection, pressure control, operation record and so on. - Page 13 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Fig. 1-5 Electrical Schematic Diagram of ZS100T Series II...
- Page 14 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Fig. 1-6 Electrical Schematic Diagram of ZS150T and ZS200T Series II...
-
Page 15: Chapter 2 Installation
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 2 Installation Outline Dimensions Model ZS100T 1,730 1,220 1″ BSP ZS150T 1,800 1,400 1″ BSP ZS200T 1,800 1,400 1″ BSP Fig. 2.1 Outline Dimensions of ZS100T/ZS150T/ZS200T Series II Installation Site of Compressor A proper installation site should be selected for the compressor. -
Page 16: Electrical Safety Requirements
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors will be necessary to guide the air entry of compressor to a place with clean air or to install pre-filtration equipment. d. The compressor should be placed in a horizontal position on solid and flat ground to avoid vibration occurring to the compressor due to poor ground condition. -
Page 17: Chapter 3 Operation
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 3 Operation Before compressor start-up, the operator should thoroughly read this manual. They should strictly follow all related safety regulations including the related contents specified in the manual and expertly master the related characteristics of the unit and its operation methods. -
Page 18: Daily Operation
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors l. Shutdown: Press ‘OFF’ shutdown key, and the unit will turn to the shutdown procedure. At first, the light/heavy-load solenoid valve will reduce the power, the compressor vent valve will discharge the air, and the inlet valve will be shut off for unloading. -
Page 19: Operation Status Of Compressor
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors unit, drain the compressed air, and top up with additional oil as required. g. If any abnormal condition is found, the ‘OFF’ button or ‘Emergency Stop’ button should be pressed immediately. -
Page 20: Shutdown
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Stand-By If the unloading operation lasts for a relatively long time (10 minutes set as default for the machine), the micro-computer controller will assume that the user has stopped air consumption and will switch the compressor to its stand-by state. -
Page 21: Long-Term Shutdown
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors b. During operation, it is prohibited to loosen any pipes, bolts and screw-plugs in the unit. And individual valves in the unit shouldn’t be opened or closed at random. -
Page 22: Chapter 4 Maintenance
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 4 Maintenance Lubricating Oil The lubricating oil has a critical effect on the performance and service life of a screw air compressor. If incorrect lubricating oil is used, it will cause severe damage to the compressor. -
Page 23: V-Belts
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors c. After the system pressure in the oil separation tank is completely released, slowly open the screw-plug at the oil filling port, and then rotate the compressor for about 10 turns in the rotation direction of compressor by hand. -
Page 24: Air Filter
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors 1: Fixing bolt of the main motor. 2: Adjustment screw. 3: Motor Bracket. Fig. 4-1 V-Belt Adjustment Device When carrying out any maintenance, do not allow any oil to splash onto the V-belts or pulleys in order to avoid belt slippage. -
Page 25: Oil Filter
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Fig. 4.2 Air Filter Element Cleaning Oil Filter The initial replacement of lubricating oil filter element should be performed after the compressor operates for 500 hours (or after 3 months, whichever occurs first). -
Page 26: Oil Cooler
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Replacement of the fine oil separator should be performed as per the following steps: The replacement steps of the external fine oil separator are the same as the ones of lubricating oil filter. -
Page 27: Preventative Maintenance Program
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Preventative Maintenance Program Maintenance interval (based on operating hours)** Maintenance items 1,000 2,000 4,000 6,000 8,000 Daily Weekly Quarterly 1 Year 2 Years Daily maintenance works Check oil level √... -
Page 28: Chapter 5 Fault Diagnosis And Repair
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 5 Fault Diagnosis and Repair Compressor Fault Analysis Please refer to this section for assistance with fault diagnosis and repair in the unlikely event that any problem might occur with your air compressor. -
Page 29: Troubleshooting Chart
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Troubleshooting Chart Symptom Possible Cause Corrective Action Compressor fails Fuse is ruptured. Investigate cause and replace fuse. to start up. Power supply voltage is too low. Investigate and rectify electricity supply. - Page 30 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Symptom Possible Cause Corrective Action System pressure Unloading parts (such as solenoid Check unloading parts for normal (tank pressure) is valve ‘C’ in air inlet control valve, operation.
-
Page 31: Chapter 6 Warranty
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Chapter 6 Warranty Proof of Purchase Please complete the following details about your air compressor for future reference regarding warranty, spare parts and service. Date and Place of Purchase: .................... - Page 32 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors To the extent permissible by law and notwithstanding any other clause in these Warranty Conditions, the Company excludes all liability whatsoever to the Purchaser arising out of or in any way connected with a contract for any consequential or indirect losses of any kind howsoever arising and whether caused by breach of statute, breach of contract, negligence or other tort.
-
Page 33: Maintenance And Repair Log
Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Maintenance and Repair Log Date Maintenance or Repair Activity... - Page 34 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Date Maintenance or Repair Activity...
- Page 35 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Date Maintenance or Repair Activity...
- Page 36 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Date Maintenance or Repair Activity...
- Page 37 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Date Maintenance or Repair Activity...
- Page 38 Instruction Manual ZS100T, ZS150T & ZS200T Series II (MAM-870) Senator Industrial Air Compressors Date Maintenance or Repair Activity...
- Page 41 INSTRUCTION MANUAL MAM-870 COMPRESSOR CONTROLLER...
- Page 43 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors 1.0 BASIC OPERATION Description of Keypad - Start Button. Press this button to start the compressor. - Stop Button. Press this button to stop the compressor. S - Set Button. Press this button to confirm the data input and save it after modification.
- Page 44 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors Status Display and Operation The display interface appears as follows when the unit is switched on: SCREW COMPRESSOR The main display will change after 5 seconds to the following: PRES: 0.00MPa SYS STOP Press ►...
- Page 45 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors • BELT TIME • ALARM 1 TIME AND TYPE • ALARM 2 TIME AND TYPE • ALARM 3 TIME AND TYPE • ALARM 4 TIME AND TYPE •...
- Page 46 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors 2.0 USER AND FACTORY SET PARAMETERS Parameter View and Modification Note: The user set parameters and factory set parameters cannot be modified during compressor operation. Press ▼ button once in the Menu Selection Interface to select "USE PARAMETER" for access to the user set parameters.
- Page 47 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors Upon completion of review and/or changes to the user set parameters, press button to return to the previous menu. User Set Parameters The user set parameters have been pre-programmed in accordance with the following table and should not be changed without reference to the manufacturer.
- Page 48 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors PARAMETER SET VALUE FUNCTION When the remote mode is set, both the buttons at machine side and the remote START MODE LOCAL control side can turn on and off the machines.
- Page 49 PARAMETER SET VALUE FUNCTION After the starting delay time, when the main motor 014.3 A [ZS100T] current is greater than 1.2 times the set value and MOTOR CURR 021.1 A [ZS150T] less than 4 times the set value, the unit will 028.8 A [ZS200T]...
- Page 50 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors PARAMETER SET VALUE FUNCTION PRE-ALARM Alarm when the discharge air temperature at the air 0105 °C TEMP end reaches this set value. Shutdown when the discharge air temperature at the STOP TEMP 110 °C air end reaches this set value.
- Page 51 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors Calibration Set Parameters The calibration set parameters can be reviewed in a similar manner to that described above for the user set parameters. However, they cannot be changed without the CALIBRATION SET PASSWORD, which is only made available upon request.
- Page 52 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors PARAMETER SET VALUE FUNCTION Enter the target current value when the compressor is running; the controller TARGET will divide the target current value by the 000.0A sample input current value to work out FAN A the coefficient.
- Page 53 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors 3.0 FUNCTIONS AND TECHNICAL PARAMETERS Switching value: 5 ways of switching value input; 5 ways of relay switching value input. Analog quantity: 1 x PT100 temperature input; 1 x 4～20 mA transferred input; 2 groups of 3-phase current input (match with current transformers).
- Page 54 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors 6. Temperature: When the actual detected temperature is higher than the set temperature, the protection activates in less than 2 S. The output relay contactor capacity is 250V, 5A. The service life of the contactors is 500,000 cycles.
-
Page 55: Specifications
Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors 4.0 SPECIFICATIONS Connections Terminal Arrangement Diagram of ZS100T... - Page 56 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors Terminal Arrangement Diagram of ZS150T and ZS200T...
- Page 57 Instruction Manual M A M - 8 7 0 Senator Industrial Air Compressors Alarms and Messages The controller will display self-explanatory messages such as “Air Filter Life Terminated”, “Oil Filter Life Terminated”, etc. when the pre-programmed running hour limits are reached. Faults caused by other components may also be displayed on the control screen, for example: STOP：...
- Page 58 NOTES...