Fu Sheng Co FR005AP Operating Manual

Refrigerated compressed-air dryer

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Operating Manual

Refrigerated Compressed-Air Dryer

Air Dryer

FR005AP

FR010AP

FR020AP

FR030AP

FR050AP

FR075AP

FR100AP

Ver.071203

FR005A

FR010A

FR020A

FR030A

FR050A

FR075A

FR100A

FR150A

This Air Dryer is designed for

industrial use. Handle with care.

Please read this manual carefully

and operate this equipment

accordingly.

Retain this manual for future

Reference.

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Summary of Contents for Fu Sheng Co FR005AP

Page 1 Operating Manual Refrigerated Compressed-Air Dryer Air Dryer FR005AP FR005A FR010AP FR010A FR020AP FR020A FR030AP FR030A FR050AP FR050A FR075AP FR075A FR100AP FR100A FR150A This Air Dryer is designed for industrial use. Handle with care. Please read this manual carefully and operate this equipment accordingly.
Page 2: Table Of Contents
Thank you for your purchase. Thank you for purchasing this Fu Sheng Co., Ltd product. To ensure safe and efficient use, please install and operate this equipment in accordance with the instructions provided in this manual. Product specifications are subject to change without notice. Please be aware that recent changes to product specifications may not be reflected in the content of this manual.
Page 3: Important Notes
Important Notes. 1. Do not carry the dryer turned aslant or upside 2. Be sure to ground the unit to prevent electric down shock. 3. Do not modify the wiring in the switchboard Before inspection, be sure to stop the air ‧Do not modify the wiring except at the compressor and turn off power to the air dryer.
Page 4: Control Panel
Lead the power cord out from here. Use the aperture to fix this device in place. 2. Control Panel FR005A FR005AP FR010A FR010AP EVAP. Pressure Gauge Indicates the EVAP. Pressure of the FR005A FR005AP Operation Switch (with lamp) Press ON, and the lamp lights up, the dryer starts operating.
Page 5 3.Switchboard FR010AP Terminal Earth FR020A FR020AP~050AP FR030A~075A Terminal Earth FR100A 075AP FR150A 100AP Terminal Earth Earth Terminal 3(1)
Page 6: Installation Notes
After unpacking the dryer, check the Specifications Plate to make sure that you have received the system that you ordered.. Accessories Auto drain trap Ball valve FR005AP 010AP 020AP 30AP050AP Float type 1pc 1/2B 1pc FR005A 010A 020A FR030A 050A 075A FR075AP 100APFR...
Page 7: Space For Installation
2. Space for Installation Locate the dryer with enough free space around. To ensure a sufficient ventilation and accessibility, keep adequate distances between the dryer and objects in its surrounding Space for ventilation 60cm or more Side space 60cm or more Space for ventilation Side space 60cm or more...
Page 8: Preparation For Operation
Preparation for Operation 1. Piping Air inlet outlet connection dimension Piping notes Suspend By-pass circuit Check valve Heat Insulator When providing a riser in piping Inclination Valve or drain trap Inside Compressor Chamber 1 Do not confuse the inlet and outlet of the air dryer. 2 Do not use any riser in the piping from air compressor to air dryer However, if it is inevitable, install a valve or a drain trap so that water can be purged 3 Provide a by-pass circuit between the inlet and the outlet of the air dryer...
Page 9 2. Installation of Accessories 1) FR005AP、010AP、020AP、030A、050AP FR005A、010A、020A、030A、050A、075A Accessories Auto drain trap Ball valve 1/2B Auto drain trap 1) As shown, install the ball valve and auto drain trap on the drain pipe with the marking DRAIN . 2) After the installation, open the ball valve.
Page 10 2) FR050AP、075AP、100AP FR050A、075A、100A、150A Accessories Auto drain trap Discus type 1 pc Ball valve 1/2B 1 pc Important To remove the drain trap (when you need to replace it), proceed as follows: 1) Close the ball valve; 2) Release the pressurized air from the trap; 3) Hold on to the ball valve so that it cannot turn, and rotate (unscrew) the trap to remove.
Page 11: Electrical Wiring
3. Electrical Wiring 1) Power-cord capacities are as follows. FR005AP、010AP、020AP FR030AP FR050AP FR075AP、100AP Model FR005A 、 010A 、 020A 、 030A FR050A FR075A FR100A、150A Power source Single phase 220V 3 phase 220V 50/60Hz (standard type) 50/60Hz Power cord (mm2) 1.25 or more 2.0 or more...
Page 12: How To Start
Operation Before starting operation, make certain that the power breaker is ON 1．How to start Press the operation switchON The operation lamp lights up and operation starts FR005AP FR010AP above FR005A、010A FR020AP 3 minutes later, start supplying compressed air About three minutes after the start of the dryer, supply compressed air by operating the air compressor 。...
Page 13: How To Stop
Check the indications on the gauges. Soon after the flow of compressed air, EVAP. pressure gauge will normally start indicating within the green-colored range． ● EVAP. pressure gauge The air dryer may not easily develop trouble even when it is operated with the EVAP. pressure gauge indicating a little beyond the green range.
Page 14: Safety Devices
Safety Devices The dryer is provided with safety devices to ensure operational safety for you The air dryer will stop automatically at the operation of any safety device Refrigerant circuit safety device High-pressure switch The high-pressure switch operates when the condensation pressure reaches: 3.0 0.1MPa (30 1kgf/cm G) (R407CRefrigerant) 2.0 0.1MPa (20 1kgf/cm...
Page 15: Daily Maintenance And Checks
Daily Maintenance and Checks 1. Daily Checks Checking of auto drain trap Check the auto drain trap everyday. Check items Air leakage No air Normal operation leakage (water draining) Water draining 2. Maintenance 1 Cleaning of condenser Clean the condenser periodically, using a brush or air gun Dust or dirt accumulated on the condenser will reduce the heat exchange efficiency At the worst the dryer may stop with the...
Page 16 2) Cleaning of auto drain trap (Float type) . Overhaul the auto drain trap periodically (every week) so that it can always operate normally. PARTS NAME Plat cover Body O-ring Filter Bowl Bowl guard Float Orifice Float level arm Spring Packing Valve Orifice spring...
Page 17 Cleaning of auto drain trap ( Discus type ) Overhaul the auto drain trap periodically (every week) so that it can always operate normally. Parts name Draining Discharge the drainage once a week by turning the drain plug clockwise During a cold season, perform the drainage after every operation to prevent freezing Draining before a long suspension of operation Be sure to discharge the water from the bowl by turning "clockwise"...
Page 18: Troubleshooting
Troubleshooting Should any trouble arise during operation of the dryer, correct it using the troubleshooting chart below Problem Possible Cause Solution ‧Lamp disconnected ‧Replace. Dryer does not operate with operation switch ON ‧Switch faulty ‧Replace. pressed ‧Low power supply voltage ‧Use specified voltage.
Page 19: Before Long Disuse
Before Long Disuse 1. Turn off the power Turn off the main power supply power supply breaker 2. Purge drainage out Discharge the drainage inside the air dryer completely through the auto drain trap. 3. Store Store the air dryer in a place free from dirt, dust, rain, water, snow, etc For operation after a long disuse Perform checks of the parts of the air dryer.
Page 20: Table Of Specifications
Table of Specifications 規格表 Model機型 005A 010A 020A 030A 050A 075A 100A 150A Measurement conditions on air processing 處理空氣條件 Air processing capacity / min 11.0 14.0 23.5 空氣處理量 Inlet air pressure 0.69 入口空氣壓力 Inlet air temperature ℃ 入口空氣溫度 Dew point of outlet air -17 at atmosphere ℃...
Page 21 Table of Specifications 規格表 Model 005AP 010AP 020AP 030AP 050AP 075AP 100AP 機型 Measurement conditions on air processing 處理空氣條件 Air processing capacity / min 11.0 14.0 空氣處理量 Inlet air pressure 0.69 入口空氣壓力 Inlet air temperature ℃ 入口空氣溫度 Dew point of outlet air -17 at atmosphere ℃...
Page 22: Specifications
Specifications FR005A Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 23 【FR005AP FR010A】 ■ Overall Dimensions(unit : mm) ■ Circuit Diagram ■ Wiring Diagram...
Page 24 FR010AP FR020A Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 25 FR020AP FR030A Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 26 FR030AP FR050A Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 27 FR050AP FR075A Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 28 FR100A 60Hz Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 29 FR075AP60Hz FR100A50Hz Overall Dimensions(unit : mm) Circuit Diagram Wiring Diagram...
Page 30 【FR100AP FR150A】 ■ Overall Dimensions(unit : mm) ■ Circuit Diagram ■ Wiring Diagram...
Page 31 【FR075AP50Hz】 ■ Overall Dimensions(unit : mm) ■ Circuit Diagram ■ Wiring Diagram...
Page 32 PARTS LIST 零 FR005A PART NAME SPECIFICATION Q'TY 1 AUTO DRAIN TRAP DT3000 2 BALL VALVE 111TP 3 CAPACITY CONTROL VALVE CGX-2315DM 4 BARE COMPRESSOR GL45TG 5 MOTOR PROTECTOR MRA-5758 6 HOOD 7 CONDENSER 1X8X240 冷 8 FAN S109AP-11-1 9 FAN CONTROL ACB-0905 力...
Page 33 FR005AP FR010A PART NAME SPECIFICATION Q'TY AUTO DRAIN TRAP DT3000 BALL VALVE 111TP CAPACITY CONTROL VALVE CGX-2315DM BARE COMPRESSOR AEZ4430Y MOTOR PROTECTOR MRT56AMK STARTING RELAY 0012-45 437 CONDENSER 2-10-245-O 冷 230D (9") FAN GUARD 230D (9") MOTOR 12" FAN CONTROL ACB-0905 力...
Page 34 FR010AP FR020A PART NAME SPECIFICATION Q'TY AUTO DRAIN TRAP DT3000 BALL VALVE 111TP CAPACITY CONTROL VALVE CGX-2315DM BARE COMPRESSOR CAE4440Y MOTOR PROTECTOR MRP36AMK STARTING RELAY 5645 514 CONDENSER 3-11-330-O 冷 250D (10") FAN GUARD 250D (10") MOTOR 12" FAN CONTROL ACB-0905 力...
Page 35 FR020AP FR030A SPECIFICATION PART NAME Q'TY AUTO DRAIN TRAP ASSY. DT4000 BALL VALVE 1/2" T201-04BTP CAPACITY CONTROL VALVE SPX-4540DH BARE COMPRESSOR KE-C122QZ (1 ,220V 50/60Hz) THERMOSTAT 1NT001L-4663 CONDENSER 0A00048720(PC114) 冷 300D (12") (50,75,100)(6 FAN GUARD 300D (12") (50,75,100) MOTOR KAF12142 (1 ,220V 50/60Hz) FAN CONTROL ACB-2114A 力...
Page 36 FR030AP FR050A SPECIFICATION PART NAME Q'TY AUTO DRAIN TRAP ASSY. DT4000 BALL VALVE 1/2" T201-04BTP CAPACITY CONTROL VALVE SPX-4540DH BARE COMPRESSOR KFPC262QZFC-F(3 220V 50/60Hz) THERMOSTAT 1NT001L-4663 CONDENSER 0A000489010(PC115) 冷 350D (14") FAN GUARD 350D (14") MOTOR YWF-4D-350D(14") FAN CONTROL ACB-2114A 力...
Page 37 FR050AP FR075A PART NAME SPECIFICATION Q'TY AUTO DRAIN TRAP ASSY. DT4000 BALL VALVE 1/2" T201-04BTP CAPACITY CONTROL VALVE WPR-1004DH-Q10 BARE COMPRESSOR KFPC262QZFC-F(3 ,220V) THERMOSTAT 1NT001L-4663 CONDENSER 0A000491020(PC116) 冷 350D (14") FAN GUARD 350D (14") MOTOR YWF-4D-350D(14") FAN CONTROL ACB-2114A 力 HIGH PRESSURE SWITCH ACB-2330 力...
Page 38 FR100A(50Hz) FR075AP SPECIFICATION PART NAME Q'TY AUTO DRAIN TRAP ASSY. AD-5 BALL VALVE 1/2" T201-04BTP CAPACITY CONTROL VALVE WPR-1004DH-Q10 BARE COMPRESSOR TFH-5524 (3 220V) 60Hz CONDENSER 0A000491020(PC116) 冷 400D (16") FAN GUARD 400D (16") MOTOR YWF-4D-400D(16") FAN CONTROL ACB-2114A 力 HIGH PRESSURE SWITCH ACB-2330 力...
Page 39 FR100A (60Hz) SPECIFICATION PART NAME Q'TY AUTO DRAIN TRAP ASSY. AD-5 BALL VALVE 1/2" T201-04BTP CAPACITY CONTROL VALVE WPR-1004DH-Q10 BARE COMPRESSOR KFPC262QZFC-F (3 220V) CONDENSER 0A000491020(PC116) 冷 400D (16") FAN GUARD 400D (16") MOTOR YWF-4D-400D(16") FAN CONTROL ACB-2114A 力 HIGH PRESSURE SWITCH ACB-2330 力...
Page 40 FR100AP FR150A FR075AP(50Hz) PART NAME SPECIFICATION Q'TY Q'TY(075AP) 部品名稱 AUTO DRAIN TRAP ASSY. AD-5 自動排水器 BALL VALVE 111TP 球閥 CAPACITY CONTROL VALVE CTX-12220DPQ105 熱旁通閥 BARE COMPRESSOR 3φ220V TFH5538C 壓縮機本體 CONDENSER 520×545-D 冷凝器 20” 風扇 FAN GUARD 20” 風扇固定架...
Page 44 Fu Sheng Industrial Co., Ltd. Machinery Division No. 60 Kwang Fu Road, Sec. 2 San Chung City 241, Taipei County, Taiwan Tel : 886-2-2995-1411 Fax : 886-2-2995-7925 Headquarter No. 172 Nanking East Road, Sec. 2,Taipei, Taiwan, R.O.C...

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