Heatilator EHS3633 Owner's Manual

Direct vent gas appliance installation and operation
Table of Contents

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Models:
EHS3633, EHS3633I
Direct Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
these instructions for safe
installation and operation.
• CAREFULLY SUPERVISE children in same room as
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
This appliance has been supplied with an integral
barrier to prevent direct contact with the fi xed glass
panel. Do NOT operate the appliance with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Heatilator • Eclipse • 4049-300 Rev H • 11/07
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
appliance.
temperatures.
away.
Installation and service of this appliance should be performed
by qualifi ed personnel. Hearth & Home Technologies suggests
NFI certifi ed or factory-trained professionals, or technicians
supervised by an NFI certifi ed professional.
1

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Summary of Contents for Heatilator EHS3633

  • Page 1 NFI certifi ed or factory-trained professionals, or technicians This appliance is only for use with the type(s) of gas supervised by an NFI certifi ed professional. indicated on the rating plate. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 2: Orifice Size

    Pay special attention to all cautions and warn- Your new Heatilator gas appliance will give you years of du- ings. rable use and trouble-free enjoyment. Welcome to the Heat-...
  • Page 3: Table Of Contents

    D. High Altitude Installations ..... 28 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 4: Listing And Code Approvals

    Materials made of or surfaced with wood, compressed pa- per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 5: Requirements For The Commonwealth Of Massachusetts

    The sign shall read, in print size no See Gas Connection section for additional Common- less than one-half (1/2) inch in size, “GAS VENT wealth of Massachusetts requirements. DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC- TIONS”. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 6: Getting Started

    Getting Started A. Design and Installation Considerations C. Inspect the Appliance and Components Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the WARNING building and all exhaust gases expelled to the outside. No additional outside air source is required.
  • Page 7: Select Appliance Location

    In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • Vent Clearances and Framing (Section 6) Figure 3.1 Appliance Locations Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 8: Construct The Appliance Chase

    If the appli- ance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 9: Clearances

    (876 mm) to ceiling 0 in. 36 in. (762 mm) Rough Opening Rough Opening Rough Opening Rough Opening Model (Width) (Height) (Depth) (SL Pipe) EHS3633 inches 19-5/8 Figure 3.2 Clearances to Combustibles Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 10: Mantel Projections

    Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fi re. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 11: Termination Locations

    Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 12 Refer to the installation instruc- A Gas Termination Wood or Fuel Oil Termination tions supplied with the decorative cap cover. 6 in. 20 in. (152 mm) min. (508 mm) min. Figure 4.3 Multiple Vertical Termination Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 13 N Vertical clearance between two horizontal termination caps – 12 in. (30 these requirements. cm) minimum. O Horizontal clearance between two horizontal termination caps – 12 in. (30 cm) minimum. Figure 4.4 Minimum Clearances for Terminations Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 14: Vent Information And Diagrams

    SL-36D 35-3/4 in. and 8-1/2 in. vertical run. A length of straight pipe is allowed between two 45° elbows (see Figure 5.1). SL-48D 47-3/4 in. Figure 5.2 SL Pipe Effective Length Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 15: Vent Diagrams

    18 ft/5.49 m 2 ft/610 mm 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m * You may install the elbow directly on top of the appliance Figure 5.3 Top Vent-Horiztonal Termination-One Elbow Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 16 305 mm 7.32 m 5.79 m Note: The fi rst elbow used in the system must be a starter elbow (supplied with the appliance). Figure 5.5 Three Vertically Installed 90° Elbows Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 17 7.62 m Note: The fi rst elbow used in the system must be a starter elbow (supplied with the appliance). Installed Vertically Installed Horizontally Figure 5.6 Two or Three Elbows, some Horizontal Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 18 Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 5.8 Vertical Termination - Two Elbows Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 19 Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 5.9 Vertical Termination - Three Elbows (some horizontal) Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 20: Vent Clearances And Framing

    If your local inspector requires the wall shield fi restop on both sides of the wall, then both wall shield fi restops must have a heat shield attached to them. Figure 6.3 Exterior Wall Hole Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 21: Install The Ceiling Firestop

    Install attic insula- tion shields before or after installation of vent system. 3 fasteners per side Ceiling firestop Ceiling firestop installed below ceiling. installed above ceiling. Figure 6.5 Installing the Attic Insulation Shield Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 22: Appliance Preparation

    Secure the appliance to the framing by using nails or screws through the nailing tabs. Figure 7.1 Proper Positioning, Leveling and Securing of an Appliance CAUTION Do NOT notch into the framing around the appliance spacers. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 23: Installing Floor Surround Trim

    Only Hearth & Home Technologies approved accessories may be used 3 in. safely. (76 mm) 1 in. (25 mm) diameter 3 in. (76 mm) Figure 7.3 Apply Construction Adhesive to Back of Hearth Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 24: Installing Vent Pipe

    If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) sheet metal screws. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 25 Trim heat shield if available for framing the brick. too long. Add to shield if too short. Wall Shield Firestop (Interior) Figure 8.4 Heat Shield, Interior & Exterior Wall Shield Firestops Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 26 Over 18/12 to 20/12 ......7.5 Over 20/12 to 21/12 ......8.0 * 3 foot minimum in snow regions Figure 8.16 Finished installation Figure 8.13 Minimum Height from Roof to Lowest Discharge Opening Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 27: Gas Information

    Pressure Natural Gas Propane Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c. Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c. Manifold Pressure 3.5 in. w.c. 10.0 in. w.c. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 28: High Altitude Installations

    WARNING Fire Risk Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 29: Electrical Information

    Do NOT wire 110V to valve. Do NOT wire 110V to wall switch • Incorrect wiring will damage millivolt values. • Incorrect wiring will override IPI safety lockout and may cause explosion. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 30 Pilot Thermopile Switch (supplied Ignitor with appliance) Thermocouple Copper Tubing (not used) Push Button Ignitor Gas Inlet To Burner Inlet Tap VALVE Outlet Tap Figure 10.3 Standing Pilot Ignition Wiring Diagram Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 31: Junction Box Installation

    Feed the necessary length of wire through the connector. • Make all necessary wire connections to the receptacle and assemble the receptacle and cover to the junction box. • Reattach the junction box. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 32: Finishing

    7-1/2 in. (191 mm) min. from fireplace opening Mantel Leg or to perpendicular wall Perpendicular Wall Figure 11.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 33: Appliance Setup

    • Remove the glass panel from the appliance. • Lay aside on a nonabrasive surface. C. Logs Logs are factory installed. Figure 12.2 Remove Bottom Support Bar Figure 12.4 Log Set Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 34: Place Lava Rock, Rockwool

    This will provide the “glowing embers” look. It is not necessary to use the entire bag. Save the remaining rockwool for future use. See Figure 12.6. Figure 12.8 Parts Identifi cation - Surround Figure 12.6 Placement of Rockwool Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 35 fl anges of appliance. See Figure 12.10 Figure 12.12 Trim Strips Fit into Groove in Surround Caulk • Repeat with right leg. Figure 12.10 Caulk Surround Back Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 36: Install Surround Top

    fi ts. Apply 1/4 in. diameter bead of high temperatur silicone caulking to backside of keystone approximately 1 in. from the top edge and gently place keystone in place. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 37: Air Shutter Setting

    Attach the bottom grille by aligning slots of bottom grille with the formed clips on surround trim strips. See Figure 12.18. Push in on grille to engage clips. Bottom Grille Figure 12.18 Attach Bottom Grille Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 38: Operating Instructions

    Glass door MUST be in place and sealed water. before operating appliance. • Only use glass doors certifi ed for use with the appliance. • Glass replacement should be done by qualifi ed technician. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 39: Lighting The Appliance

    * For U.S. only! NATURAL GAS Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 33631D Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 40: For Your Safety Read Before Lighting

    Remove control access panel. Replace control access panel. Due to high surface termperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 29097D Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 41: After The Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF burn continually? switch is turned off. In a standing pilot system the pilot will always stay on. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 42: Troubleshooting

    Check the burner orifi ce for stoppage. Remove stoppage. Wall switch or wires are Follow the corrective action in Symptom and Possible Cause 1.A. above. defective. Check the switch and wiring. Replace where defective. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 43 Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of, the base pan beneath the burner. Ensure that the glass is tightened properly on the appliance, particularly on top corners. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 44: Intellifi Re Ignition System

    “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 45 Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Module voltage output/ Replace module. valve/pilot solenoid ohms readings. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 46: Maintaining And Servicing The Appliance

    A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 47: Maintenance Tasks

    Remote controls Verify operation of remote. Replace batteries in remote transmitters and battery-powered receivers. Verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 48: Reference Materials

    203 mm 19 mm 1-3/4 in. 12-5/8 in. 44mm 321 mm 1 in. 46 1/2 in. 1181 mm 25 mm 35 1/8 in. 892 mm Figure 16.1 Appliance & Surround Dimensions Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 49: Vent Components Diagrams

    SL-SCD Storm Collar SL-PSD Pipe Support Strap SL-WBD Wall Bracket SL-HRC-SS High Rise Termination Cap - unpainted Stainless Steel SL-HRC-ZC-SS High Rise Termination Cap - Zero Clearance - unpainted Stainless Steel Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 50 (DVP-826 required to use PVK-80 There must be a 25% reduction with EHS3633) in total H when using the snorkel cap except when using the simple up and out installation. (SL- SERIES) Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 51 8-3/8 in. 5-3/4 to 8-3/8 in. 140 mm 213 mm 146 to 213 mm 3° 87° 10-1/2 in. 267 mm 10-7/8 in. 276 mm SL-HRC-ZC-SS For use with: EHS3633, EHS3633I, EHS3633L, EHS3633IL Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 52 This page intentionally left blank. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 53: Service Parts List

    C. Service Parts List EHS3633, EHS3633I Service Parts Beginning Manufacturing Date: 1/07 Exploded Parts Diagram Ending Manufacturing Date: Active Ecilpse DV Log Assembly Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 54 4049-034 Log Assembly 4049-015 Front Log Assembly 4049-031 Side Log Assembly 4049-032 Back Log Assembly 4049-033 Ecilpse Installation Instructions 4049-300 Lava Rock Bag Assembly 4042-341 Mineral Wool 14333B Lava Rock 4021-295 Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 55: Service Parts

    EHS3633, EHS3633I Service Parts Beginning Manufacturing Date: 1/1/07 Exploded Parts Diagram Ending Manufacturing Date: Active Eclipse DV Standing Pilot Valve Assembly IPI Valve Assembly Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 56 593-592 3V Adapter Plug 593-593A Threaded Orifi ce NG (.083) 4021-435 4021-435 Junction Box 4049-176 4049-176 Junction box Gasket 21878 21878 Wall Switch Wire Assembly M/M 4018-033 4018-032 Battery Pack 593-594A Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 57: Optional Components

    D. Optional Components Hearth - EHS Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 58 This page intentionally left blank. Heatilator • Eclipse • 4049-300 Rev H • 11/07...
  • Page 59: Limited Lifetime Warranty

    If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.
  • Page 60: Contact Information

    1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - CAUTION DO NOT DISCARD THIS MANUAL Read, understand Leave this manual with •...

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Ehs3633i

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