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ITT ICB Installation, Operation And Maintenance Instructions

Goulds-volute casing pumps
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Goulds-Volute Casing Pumps
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Model: ICB
Keep for further use !
en
Pay attention to this operating instruction before the delivery, installation, start-up a.s.o.!
Installation, Operation and Maintenance Instruction
Translation of the Original Operation Manual
Artikel Nr. 771076102 Rev. 02 01/2010
Goulds Pumps
© ITT Austria GmbH

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  • Page 1 Installation, Operation and Maintenance Instruction Model: ICB Translation of the Original Operation Manual Keep for further use ! Pay attention to this operating instruction before the delivery, installation, start-up a.s.o.! © ITT Austria GmbH Artikel Nr. 771076102 Rev. 02 01/2010...

  • Page 3: Table Of Contents

    Model ICB Installation, Operation and Maintenance Instruction TABLE of CONTENTS 6.3 Restarting ............11 Pump Name Plate ............. 2 6.4 Limits of Operation ..........11 6.5 Lubrication ............12 ATEX-Label (only for pumps in compliance with 6.6 Monitoring ............12 EC directive 94/9/EG)..........2 6.7 Shutting down ..........12...

  • Page 4: Installation, Operation And Maintenance Instruction

    Model ICB Installation, Operation and Maintenance Instruction Pump Name Plate Type *) Type of pump *) All details of design and materials are defined with S/N *) Serial number this information. They must be stated on all inquiries to Year Year of construction the manufacturer resp.

  • Page 5: General

    Model ICB Installation, Operation and Maintenance Instruction 1. General This product corresponds with the requirements of the chance occurrences and events which might happen Machine directive 2006/42/EG. during installation, operation and maintenance. We retain all copyright in these Operating Instructions;...

  • Page 6: Dangers Of Non-Observance Of The Safety Instructions

    Model ICB Installation, Operation and Maintenance Instruction Safety instructions attached directly to the pump resp. Measures should be taken to exclude any danger unit must be followed under any circumstances. from electricity (e.g. by complying with the local Further they must be kept in good readable condition.
  • Page 7 Model ICB Installation, Operation and Maintenance Instruction If the operator can´t guarantee that, according 2.7.5 Temperature limits monitoring measures must be provided. Under normal operating conditions the highest Equally all seal casings, auxiliary systems of the temperatures must be expected at the surface...

  • Page 8: Use Acc. To Regulations

    Installation, Operation and 3.1 Design Maintenance Instruction, e.g.: ICB-pumps are single-stage volute casing pumps in ICB 100 - 65 - 250 S1 V L 2 - 132 block design. Hydraulic design and dimensions comply (2) (3) (4) (5) (6) (7)

  • Page 9: Shaft Sealing

    0,75 52,0 51,0 50,5 59,0 54,0 53,0 54,0 53,0 52,5 60,0 55,5 54,5 Pumps of design ICB are exclusively sealed with 55,5 55,0 54,5 63,5 57,0 56,0 single mech. seals with installation dimensions acc. to 58,0 57,0 56,5 64,5 59,0 58,5 EN 12756 (DIN 24960), design "K", form "U".

  • Page 10: Permitted Pressures And Temperatures

    Model ICB Installation, Operation and Maintenance Instruction Suction nozzle Discharge nozzle Sizes Forces in N Torques in Nm Forces in N Torques in Nm ∅DN ∅DN ∑F ∑M ∑F ∑M 40-25-160 1100 1070 40-25-200 1100 1070 40-25-250 1100 1070 50-32-160...

  • Page 11: Condensate

    Model ICB Installation, Operation and Maintenance Instruction to avoid formation of condensate inside the motor. 3.7 Condensate The stand-by heating must not be switched on during On motors which are subject to strong temperature the operation of the motor. deviations...

  • Page 12: Connection Of Pipings To The Pump

    Model ICB Installation, Operation and Maintenance Instruction must be inserted next to the foundation anchors Before connecting up to pump: remove protective and must lie plainly. coverings from suction and discharge branches. If vibrations are transmitted to the foundation from...

  • Page 13: Final Control

    Model ICB Installation, Operation and Maintenance Instruction motor must be connected up in accordance with the The direction of rotation must only be checked wiring diagram produced by the motor manufacturer. when the pump is full. Dry running will cause A protective motor switch must be provided.

  • Page 14: Lubrication

    Model ICB Installation, Operation and Maintenance Instruction 6.4.2 Abrasive Media periodically for corrosion or wear and tear. The first inspection should be carried out after six On pumping liquids with abrasive components months. All further inspection intervals should be an increased wear at hydraulic and shaft sealing determined on the basis of the state of the pump.

  • Page 15: Servicing, Maintenance

    Model ICB Installation, Operation and Maintenance Instruction 7. Servicing, Maintenance 7.1 General remarks 7.3 Motor bearings After approx. 5 years the grease in the motor bearings Work should only be carried out on the pump or is so aged, that a replacement of the bearings is pump unit when it is not in operation.

  • Page 16: Removal Of The Back Pull Out Assembly

    Model ICB Installation, Operation and Maintenance Instruction Using the jack screws provided (901.42), separate the Back Pull Out Assembly from the casing. 8.5 Removal of Impeller Notice attached "Mounting Instruction for Shaft Sealing". If the impeller has back vanes check the axial clearance "a"...

  • Page 17: Reconditioning

    Model ICB Installation, Operation and Maintenance Instruction 8.8 Reconditioning 8.9 Mounting After disassembly all parts must be cleaned and 8.9.1 General checked for wear carefully. Worn or damaged parts Re-assemble the pumps using the reverse order of must be replaced by new parts (spare parts).

  • Page 18: Spare Parts, Spare Pumps

    Model ICB Installation, Operation and Maintenance Instruction Measure A by motor size Type 100 112 132 160 180 200 40-25-160 157 157 197 197 197 232 40-25-200 157 157 197 197 197 232 40-25-250 162 162 202 202 202 237 237 237...

  • Page 19: Faults - Causes And Solutions

    Model ICB Installation, Operation and Maintenance Instruction 10. Faults - Causes and Solutions The following notes on causes of faults and how to operator repairs or changes the pump, the design data repair them are intended as an aid to recognising the on the data sheet and chapter 2 of these Operating problem.

  • Page 20: Motor Operating Instructions

    Model ICB Installation, Operation and Maintenance Instruction 11. Motor Operating Instructions The following instructions must be followed Fault finding chart exactly, guarantee safety at PROBLEM PROBABLE CAUSE POSSIBLE REMEDIES installation, at the operation and at the 1. The pump doesn’t...
  • Page 21 Model ICB Installation, Operation and Maintenance Instruction ICB 100-english page 19 Revision 02 Article No 771076102 Issue 01/2010...

  • Page 22: Installation Manual - Single Mech. Seal Without Shaft Sleeve (Design Code S1

    Model ICB Installation, Operation and Maintenance Instruction Installation Manual - Single mech. seal without shaft sleeve (Design code S1..2) 1. Safety Instructions Every person, who is responsible for the For pumps which are designed in conformity installation, removal, operation, start-up and...
  • Page 23 Model ICB Installation, Operation and Maintenance Instruction 3. Removal of mech. seal For that purpose use the appropriate sectional drawing Clean drilling for stationary seal rng (∅d ) in the and the enclosed data sheet of the mech. seal. casing cover (161) and surface of shaft (210).

  • Page 24: Installation Manual - Single Mech. Seal With Quench Without Shaft Sleeve (Design Code S4

    Model ICB Installation, Operation and Maintenance Instruction Installation Manual - Single mech. seal with quench without shaft sleeve (Design code S4..2) 1. Safety Instructions Every person, who is responsible for the For pumps which are designed in conformity installation, removal, operation, start-up and...
  • Page 25 Model ICB Installation, Operation and Maintenance Instruction optional Index of parts: not for all designs Casing cover only for mech. seals with PTFE-O-rings Shaft Impeller Subject to techn. alterations! 412.21 O-ring 412.32 O-ring Nominal Mech. seal size of QI, Q0 ∅d...
  • Page 26 Model ICB Installation, Operation and Maintenance Instruction Adjust the face on the impeller side of the mech. Use anti-friction device (Molykote, etc.) between seal exactly on measure A. For mech. seals shaft sleeve and shaft only, if you are sure that...

  • Page 27: Sectional Drawing Pump Unit (Design Code S1

    Part name: 102 V Volute casing Casing cover 183 ***) Support foot 183P **) Pump alignment Stub shaft Impeller Motor lanterne Gasket 412.21 O-ring Mech. seal 502.11 *) Wear ring 527 **) Fixing ring 554.41 Washer 554.42 ***) Bevelwasher 554.43 ***) Bevelcup 554.44 ***) Washer...

  • Page 28: Sectional Drawing Pump Unit (Design Code S1

    Part name 102 V Volute casing Casing cover 183 ***) Support foot 183P **) Pump alignment Stub shaft Impeller Motor lantern Gasket 412.21 O-ring Mech. seal 502.11 *) Wear ring 502.31 *) Wear ring 527 **) Fixing ring 554.41 Washer 554.42 ***) Bevelwasher 554.43 ***)

  • Page 29: Sectional Drawing Pump Unit (Design Code S4

    Part name 102 V Volute casing Casing cover 183 ***) Support foot 183P **) Pump alignment Stub shaft Impeller Motor lantern Gasket 412.21 O-ring 412.32 O-ring Mech. seal 471Q Quench cover 502.11 *) Wear ring 527 **) Fixing ring 542.31 Throttle bush 554.41 Washer...

  • Page 30: Sectional Drawing Pump Unit (Design Code S4

    Part name 102 V Volute casing Casing cover 183 ***) Support foot 183P **) Pump alignment Stub shaft Impeller Motor lantern Gasket 412.21 O-ring 412.32 O-ring Mech. seal 471Q Quench cover 502.11 *) Wear ring 502.31 *) Wear ring 527 **) Fixing ring 542.31 Throttle bush...

  • Page 31: Connections

    Model ICB Installation, Operation and Maintenance Instruction Connections: Bearing bracket Code Number Connection 32, 42, 48 PM1 *) pressure gaging 1/4-18 NPT PM2 *) pressure gaging 1/4-18 NPT draining (casing) 3/8-18 NPT draining (lantern) G 1/2 QI **) Quench-suction 1/4-18 NPT 3/8-18 NPT...

  • Page 32: Dimensional Drawing

    G ... weight for pump without motor in kg Tolerances acc. to DIN EN 735 Dimensions in mm Subject to techn. alterations! Not to scale! Pump ICB 40-25-160 ..- ... 13,5 100 ICB 40-25-200 ..- ... 13,5 100 ICB 40-25-250 ..- ... 13,5 100 ICB 50-32-160 ..
  • Page 33 Model ICB Installation, Operation and Maintenance Instruction Pump Bmax ICB 40-25-160 ..- 80 ICB 40-25-160 ..- 90 ICB 40-25-160 ..- 100 ICB 40-25-160 ..- 112 ICB 40-25-160 ..- 132 ICB 40-25-160 ..- 160 ICB 40-25-200 ..- 80 ICB 40-25-200 ..
  • Page 34 Model ICB Installation, Operation and Maintenance Instruction Pump Bmax ICB 65-40-315 ..- 100 ICB 65-40-315 ..- 112 ICB 65-40-315 ..- 132 ICB 65-40-315 ..- 160 ICB 65-40-315 ..- 180 ICB 65-40-315 ..- 200 ICB 80-50-160 ..- 80 ICB 80-50-160 ..
  • Page 35 Model ICB Installation, Operation and Maintenance Instruction Pump Bmax ICB 125-80-160 ..- 180 ICB 125-80-160 ..- 200 ICB 125-80-200 ..- 90 ICB 125-80-200 ..- 100 ICB 125-80-200 ..- 112 ICB 125-80-200 ..- 132 ICB 125-80-200 ..- 160 ICB 125-80-200 ..

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