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Instruction Manual 116/GB - PN. 991198
DOC. TEC.
INSTRUCTION MANUAL
MUX 2700
M U LT I P L E X E R
FOR MORE INFORMATIONS, VISIT THE DEDICATED HiS WEB SITE: www.elconhis.com

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Summary of Contents for Elcon MUX 2700

  • Page 1 Instruction Manual 116/GB - PN. 991198 DOC. TEC. INSTRUCTION MANUAL MUX 2700 M U LT I P L E X E R FOR MORE INFORMATIONS, VISIT THE DEDICATED HiS WEB SITE: www.elconhis.com...
  • Page 2: Table Of Contents

    FOR MORE INFORMATIONS, VISIT THE DEDICATED HiS WEB SITE: www.elconhis.com WARNING! This manual is copyright by Elcon Instruments. All rights reserved. No part of manual may be reproduced in part or in whole without express written consent from Elcon Instruments. Elcon Instruments reserves the right to modify manual or any part thereof at its discretion without prior notice.
  • Page 3: Introduction

    Maintenance Workstation. The Mux2700 module is intended for use as part of the Elcon HART Interface Solutions (H.I.S.), which provides appropriate interconnection packages for various applications. H.I.S. makes available a wide set of Termination Boards –...
  • Page 4: Unpacking And Storage

    IM-ENG-116/GB 2. U NPACKING AND TORAGE Upon receipt of the materials, you should immediately check the integrity of both packaging and contents. In case of damage due to shipping, the receiver should promptly and properly report to the shipper supplying all necessary information.
  • Page 5: Functional Description

    IM-ENG-116/GB 3. F UNCTIONAL ESCRIPTION 3.1 Overview The Mux2700 HART Signal Multiplexer (HSM) provides 32 signal channels for connection to field located, “smart” transmitters or control devices supporting digital communication according to the HART standard. The Mux2700 acts as a gateway between a Maintenance Workstation (MW) – typically a PC with suitable SW – and the field instrumentation.
  • Page 6 ZONE 1 FARM PCU # 2 II C BOILER MUX 2700 • Hazardous Non Hazardous Locations of Smart Instruments • Local or Remote Instruments Maintenance • Suitable for Existing Smart Field Device Transmitter, Valves, Mas Flow • Multiple • Independent to DCS System •...
  • Page 7: Operation

    HART device with parameters and internal functions available to the user (e.g. Tag, Description and unique DIN – Device Identification Number). 3.3 LED indications The information provided by the Mux 2700 LED (mounted at the panel front) is summarised in the following table: Colour Name...
  • Page 8: Application Guidelines

    The Mux2700 HSM is not normally intended to be designed by the user in a specific application, but to be used as part of the Elcon HART Interface Solutions (H.I.S.) offering, which provides appropriate interconnection packages for a wide range of applications, as well as a set of compatible Maintenance Workstation solutions. This makes the Mux2700 application straightforward, because most “tricky”...
  • Page 9: Software Architecture

    I fact, the Mux2700 architecture is such that any internal single fault never result in any interference with an input connected 4/20 mA loop. For this reason, the MUX 2700 can be used as a monitoring device within safety-sensitive applications.
  • Page 10: Hart Interface Solutions Overview

    IM-ENG-116/GB 4. HART I NTERFACE OLUTIONS VERVIEW 4.1 Presentation HART Interface Solutions (H.I.S.) makes available a wide set of Termination Boards to support different applica- tions. There are several styles of interconnection methods available for mounting of the Mux2700 to suit the various demands of particular installations.These satisfy the basic requirements of: •...
  • Page 11: 1132/Con Solution

    IM-ENG-116/GB 4.2 1132/CON solution 281 mm I.A.C. (INTERFACE ADAPTOR CARDS CAPABILITY) RS 485 SPARE SUPPLY FUSE TERMINALS Bolt COMMON 255.5 mm FIELD CONNECTION TERMINALS (1 to 31) or FUSE (1 to 32) (1 to 32) (2 to 32) or FUSE Selecting Different Input Connections Arrangements 1) LOOP SUPPLY TRANSMITTERS (non individually fused 3) 4-20mA FROM FIELD...
  • Page 12: 2108/64 Hart D Solution

    IM-ENG-116/GB 4.3 2108/64 HART D solution Elcon I.S. Termination Panel with pick-off for HART signals (example) To RS485/RS232 16 channels converter 16 channels 16 channels T.B. type 2108/64 HART D 24 Vdc (total 64 ch.) 16 channels General purpose 1-5 V HART signal inputs...
  • Page 13: Integrated Solutions (Mux2700 With Hid2000 Intrinsic Safety Interfaces)

    RP12.6) applicable in the country of use. Before powering the Termination Board, verify the polarity and the voltage level of the supply line. The supply volta- ge must be within the limits specified for the Mux 2700 module. Warning ! Improper supply connections could seriously damage the Mux 2700 module.
  • Page 14: Maintenance Workstation Overview

    Cornerstone creates and maintains a comprehensive instrument database and individual histories of the configura- tion, test, calibration and maintenance activities performed on each instrument. Finally, Field Browser from Neles Automation is another package which can directly interface with the Elcon Mux2700 HSM.
  • Page 15: Mux 2700 Specifications

    IM-ENG-116/GB 6. M 2700 S PECIFICATIONS N.B.: all values are typical unless otherwise specified. 6.1 General Operating Temperature: 0 to 55 °C (32 to 131 °F) Storage temperature: -20 to 70 °C (-4 to 158 °F) Relative humidity (non condensing): 5 to 90 % EMC: EN50081-2, EN50082-2...
  • Page 16: Supply Port

    Field multi-drop support: available on request For additional, more detailed HART-related specifications, please refer to the HART FSK Physical Layer Specification Rev.8.0 available from the HART Communication Foundation (HCF_SPEC-54), which the Mux 2700 module is generally compliant with. Notes : •...
  • Page 17 IM-ENG-116/GB RS-485 Connections RS 485 SPARE FUSE WESTERMO switch settings See the Westermo Mod. MD-44 DC instruction manual for details switch Selection of data rate 19200/9600 1-2-3 Selection of bits (8 bits odd parity - 1 stop bit) Transmission 2-wire Termination No termination 1-2-3-4...
  • Page 18: Installation And Configuration

    The configuration DIP switches located at the top of the unit as shown in the following drawing. (Fig. 7a-7b and the address setting tables at page 18). ELCON INSTRUMENTS I N T R I N S I C S A F E T Y...
  • Page 19 Address setting The Mux 2700 module operates as a slave device on a multi-point RS-485 serial line. A unique address is therefore to be specified for each Mux connected to the same serial line. To set the required address, use the first five swit- ches according to the following table.
  • Page 20: Connections And Mounting

    IM-ENG-116/GB 7.3 Connections and mounting The Mux2700 HSM module is a plug-in unit intended for insertion in a suitable H.I.S. Termination Board. Therefore, the primary electrical connections (supply, field connection, serial lines) are made at the Termination Board level. Please refer to the relevant board instruction manual for details. The Mux2700 box –...
  • Page 21 IM-ENG-116/GB Warning ! Please remember that – unless the GND signals at both ends are connected to earth – the RS-485 communication line needs three wires (differential pair plus GND). It is not recommended to use the cable shield as GND connec- tion (i.e.
  • Page 22: Maintenance And Troubleshooting

    No periodic maintenance or calibration is required for this product, which is also not intended for direct repair from the end-user. For these reasons, the Mux 2700 enclosure was not designed to be easily opened (and a special tool is in fact required at this purpose).
  • Page 23: Quality Management Policy

    Company internal Customer. In this way all those persons that within the Company benefit from other people’s work or service are considered as if they are the Customer Elcon considers Total Quality as one of the fundamen- tal factors in achieving its mission. At Elcon the two key elements of Total Quality are “Quality System and “Continuous Improvement”.
  • Page 24: Warranty

    All parts that are subject to normal wear and inevitable deterioration are excluded from this warranty. f) In case of having to return the instrument to one of the Elcon Instruments authorised labs for repair, the custo- mer shall obtain a written authorisation with shipping instructions from Elcon Instruments.
  • Page 25: Acronysm

    Frequency Shift Keying HART ® Highway Addressable Remote Transducer Hard Held Communication Elcon HART Interface Solutions HART Signal Multiplexer Elcon patented Interface Adapter Card Intrinsic Safety Multiplexer Module Maintenance Workstation Process Control Unit Programmable Logic Controller SCADA Supervisory Control and Data Acquisition...
  • Page 26: Appendix A: Mux

    12.1 Three-port isolation The three-port isolation structure of the MUX 2700 is depicted in Fig.8. As you can see, both the 24V supply input and the RS-485 serial interface are isolated from the HART section, that is to say, from the HART signals on the field devices.
  • Page 27 MUX terminal to whatever voltage level can be derived from a 24 Vdc supply, +20% tolerance included. The input-channels isolation specifications for the MUX 2700 are summarised in the following table: Channel number: 32 signal loops (64 terminals)
  • Page 28 MUX is still fully functional. In a more formal term, the probability of any “electrical feedback” of the MUX 2700 on the loops signals is very low, and you can consider the control system for “fail-safe” applications (this doesn’t mean, however, that the MUX is fail-safe certified or that it will keep working properly when in a generic “single-fault”...
  • Page 29 4-20mA loop. 12.5 Conclusions By this note, it was possible to clarify how the MUX 2700 isolation structure is such to guarantee both an high level of application flexibility and a good reliability and fault tolerance (as for induced errors).
  • Page 30 TRUCTURE • Isolation specifications The galvanic isolation specifications for the MUX 1700 are not as good as the MUX 2700, however this is not likely to be a problem in almost all the applications The galvanic isolation specifications for the MUX 1700 are summarised in the following table:...

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