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INSTALLATION AND OPERATING INSTRUCTIONS
INSTALLATION AND
OPERATING INSTRUCTIONS
Melbourne: 03 9554 2275
Sydney: 02 9853 2100
Brisbane: 07 3308 5400
2/06/2010
I
Hurlcon Gas Fired Hydronic
Heating Boiler HW130 & HW160
Modulating Models
(EXTERNAL MODELS)
Gold Coast: 07 5552 2600
Townsville: 07 4750 3100
Adelaide: 08 8152 7600
INSTALLATION AND OPERATING INSTRUCTIONS
Perth: 08 9350 2600
sales@hurlconheating.com.au
www.hurlconheating.com.au
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Table of Contents
Summary of Contents for Huricon Heating HW130
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Page 1: Operating Instructions
INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS Hurlcon Gas Fired Hydronic Heating Boiler HW130 & HW160 Modulating Models INSTALLATION AND OPERATING INSTRUCTIONS (EXTERNAL MODELS) Melbourne: 03 9554 2275 Gold Coast: 07 5552 2600 Perth: 08 9350 2600 Sydney: 02 9853 2100 Townsville: 07 4750 3100 sales@hurlconheating.com.au... -
Page 2: Table Of Contents
CENTRAL HEATING THERMOSTAT INSTRUCTIONS . . ……………....GAS CONVERSION……………………………………………………………………………………..............................BURNER CONVERSION……………………………………………………………………………… ……………………………………………………………………………………………………………. GAS PIPE SIZING TABLES…………………………………………………………………………… TROUBLESHOOTING…………………………………………………………………………………. HW130 – HW160 WIRING DIAGRAM……………………………………………………………….. ONE YEAR LIMITED WARRANTY…………………………………………………………………… MOUNTING INSTRUCTIONS ………………………………………………………...………...…... HW130 & HW160 Modulating Boiler... -
Page 3: Introduction
For use with Natural Gas or LP Gas as per the attached data label. The information below is given to assist the installer with the installation of this range of HW130 – HW160 Boilers. Please read it carefully in order to make the installation as easy as possible and to ensure the system works well and conforms to the necessary government regulations. -
Page 4: Models Available
Modulating input gas burner Ease of installation Fully plumbed ready to go, including circulating pump, expansion tank, pressure reduction valve & 1” flow and return isolation valves. All electrical pre wired including three pin plug. HW130 & HW160 Modulating Boiler... -
Page 5: Installation
Keep this appliance free of debris. WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. Do not use this boiler if any part has been under water. HW130 & HW160 Modulating Boiler... -
Page 6: Guide To Installation
The above information is part of AG 601 FIGURE 5.3 as supplied by the AGA and is provided as an indication of the correct clearances only. Please refer to the latest issue of AG 601. HW130 & HW160 Modulating Boiler... -
Page 7: Clearances
The boiler gas valve has a built in pressure regulator with a ⅛” pressure test point provided. On starting the boiler, a manometer must be used and burner pressure checked against the boiler data plate. The gas valve regulator may need adjustment to correct manifold pressure. Incorrect burner pressure may void warranty. HW130 & HW160 Modulating Boiler... -
Page 8: Boiler Dimensions
BOILER DIMENSIONS INDOOR INSTALLATION This boiler is designed for outdoor use only. If the HW130 - 160 Boiler is to be installed indoors, a dedicated indoor model with special flue kit is available. HEATING PIPE SIZE & LAYOUT The flow & return connection sizes of 1”BSP on the boiler are not necessarily the correct pipe sizes for the heating system. -
Page 9: Sizing Of Pressure Vessel
If the burner fails to light, the boiler will retry 3 times. To reset boiler press blue reset button located on lower electrical enclosure in boiler.. (See Trouble shooting page 19.) Allow boiler to run. Check there are no leaks and there is flow to all of the system. HW130 & HW160 Modulating Boiler... -
Page 10: Testing Burner Pressure
Maximum pressure 0.84 kPa max 0.84 kPa max Minimum pressure 0.40 kPa min 0.40 kPa min ULP Gas kPa Maximum pressure 2.00 kPa max 2.00 kPa max Minimum pressure 0.85 kPa min 0.85 kPa min HW130 & HW160 Modulating Boiler... -
Page 11: Flow Switch
NOTE: The installed flow switch has no user adjustments. Air in the system may cause the flow switch electrical circuit to open and stop the boiler from lighting. HW130 & HW160 Modulating Boiler... -
Page 12: Central Heating Controller
Set up a regular program of preventative maintenance for the boiler. Check heat exchanger, controls, burner operation etc. For areas where there is a danger of freezing, water should circulate through your boiler even if the heating is off. HW130 & HW160 Modulating Boiler... -
Page 13: Maintenance
Room thermostat switches on Pump restarts, burner ignites. Water flow stopped by external control Flow switch de-activates, burner turns off and pump continues to run. Water flow is reinstated Flow switch reactivates, burner re ignites. Flow indicator on. HW130 & HW160 Modulating Boiler... - Page 14 HW130 & HW160 Modulating Boiler...
- Page 15 HW130 & HW160 Modulating Boiler...
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Page 16: Gas Conversion
0.79 mm 2.00 kPa max 0.90 kPa min HW 160 Modulating Boiler GAS TYPE INJECTOR SIZE BURNER PRESSURE NATURAL 1.25 mm 0.92 kPa max 0.40 kPa min ULPG 0.79 mm 2.00 kPa max 0.90 kPa min HW130 & HW160 Modulating Boiler... -
Page 17: Gas Pipe Sizing Tables
320 +m NO allowance has been made for other appliances connected to the gas main. This information is supplied as an indication of the capacities only. Refer to the latest issue of AG601 for full details. HW130 & HW160 Modulating Boiler... -
Page 18: 7.0 Troubleshooting
Phone (03) 8796 8600 NEW SOUTH WALES: Phone (02) 9853 2100 QUEENSLAND: Phone (07) 3308 5400 SOUTH AUSTRALIA Phone (08) 8152 7600 WESTERN AUSTRALIA Phone (08) 9350 2600 For all other areas, please contact our Victorian office. HW130 & HW160 Modulating Boiler... -
Page 19: Hw130 - Hw160 Wiring Diagram
8.0 HW130 – HW160 WIRING DIAGRAMS 8.1 MODEL HW130 – HW160 Modulating Boilers JUMPER LOCATIONS ROOM THERMOSTAT CONNECTIONS HW130 & HW160 Modulating Boiler... -
Page 20: 9.0 One Year Limited Warranty
Printed Circuit Boards: This item is warranted against all claims except for power surges, lightening strikes, wilful damage or water damage No person is authorised to make any warranties on Hurlcon‟s behalf. To place a service call, contact your nearest Hurlcon office. HW130 & HW160 Modulating Boiler... -
Page 21: 10.0 Mounting Instructions
820mm centres. Securely fix the top and bottom mounting bracket (WS0901) (WS0902) to the wall. Lift the boiler over the bracket sliding the bracket lugs into the slots in the boiler. HW130 & HW160 Modulating Boiler... - Page 22 HW130 & HW160 Modulating Boiler...
- Page 23 HW130 & HW160 Modulating Boiler...
- Page 24 Ph: (07) 5552 2600 Ph: (07) 4750 3100 Fax: (03) 9554 2272 Fax: (02) 98532170 Fax: (07) 3308 5470 Fax: (08) 8152 7670 Fax: (08) 9350 2670 Fax: (07) 5552 2670 Fax: (07) 4750 3170 HW130 & HW160 Modulating Boiler...
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