Table of Contents
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* INSTALLATION * OPERATION * SERVICE * PARTS *
KOZI
CAUTION:
Read all instructions carefully before starting the
installation or operating the stove. Failure to follow
these instructions could result in property damage,
bodily injury or even death. Contact local building
or fire officials about restrictions and installation
inspection requirements in your area.
Save this manual for future reference.
OWNER'S MANUAL
WOOD BURNING STOVE
Model 1200, 1600, 2000 and 2400
WWW.KOZISTOVES.COM
Manufactured By:
APR Industries Ltd.
1354 Waverley Street
Winnipeg, Manitoba,
R3T 0P5 Canada
Printed in Canada
Rev Aug 2010
Page 1
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Table of Contents
Summary of Contents for Kozi 1200
- Page 1 OWNER’S MANUAL WOOD BURNING STOVE * INSTALLATION * OPERATION * SERVICE * PARTS * Model 1200, 1600, 2000 and 2400 KOZI CAUTION: Manufactured By: Read all instructions carefully before starting the APR Industries Ltd. installation or operating the stove. Failure to follow...
- Page 2 If you have any questions, comments or concerns regarding your new KOZI wood stove, please contact your local dealer or APR Industries Ltd. at www.kozistoves.com or at (204) 452-9907. Please contact your local building officials (i.e. Municipal Building Department, Fire Department, Fire Prevention Bureau, etc.) to deter- mine the need to obtain a permit.
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Page 3: Table Of Contents
5. Disposal of Ashes ................ 22 6. Wood Storage ................22 V. PARTS LIST ..................23 1. Model 1200 Wood Stove ............23 2. Model 1600 Wood Stove ............24 3. Model 2000 Wood Stove ............26 4. Model 2400 Wood Stove ............27 VI. -
Page 4: Safety First
I. SAFETY FIRST This stove is suitable for a conventional home installation. Read all instructions carefully before starting the installation. Save this manual for future reference. 1. Failure to follow the instructions could cause a malfunction of the stove, damage to the stove, property damage, bodily injury or even death. -
Page 5: Installation
II. INSTALLATION 1. Stove Dimensions The following tables and figures will provide you with the dimensions you will need to properly install your KOZI Wood Stove. Figure 1. KOZI Wood Stove dimensions. MODEL DIAGRAM DESCRIPTION 1200 1600 2000 2400 FLOOR TO TOP OF FLUE 30"... -
Page 6: Clearances To Combustibles
2. Clearances to Combustibles Please refer to all figures for the clearances to combustibles for your stove. Please note that these clearances are specifically for your KOZI stove only. Each venting manufacturer/supplier has their individual clearances which must also be respected. - Page 7 FLOOR PROTECTOR Figure 4. Floor Protection Dimensions For a KOZI Wood Stove Note: When installed with horizontal venting, a non-combustible floor protector is needed under the chimney connector and must extend 2” (51 mm) on each side. It is very important that the proper material be chosen for your floor protector. There...
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Page 8: Stove Pipe (Chimney Connector) Installation
4. Stove Pipe (Chimney Connector) Installation Please follow these steps carefully to ensure a proper installation. Failure to do so can cause damage to the home, bodily harm or even death. 1. Select a location you want to install the stove. Ensure that the clear- ances for the stove are all satisfied. -
Page 9: Typical Installation Configurations
5. Typical Installation Configurations The following diagrams show typical installations for a KOZI Wood Stove. Rain Cap Chimney Storm collar Roof flashing Chimney Attic radiation shield Ceiling Minimum airspace in accordance Ceiling with chimney manufacturer support Radiation shield Chimney connector... - Page 10 Chimney thimble; non-combustible (cement or metal) and must be cemented in place Single or listed double wall chimney connector Non-combustible floor pad/ hearth pad Floor Outside air connection through wall or floor Figure 7. Installation into a masonry chimney. Chimney Rain cap support Flashing...
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Page 11: Stove Pipe Installation Through Walls
6. Stove Pipe Installation Through Walls This section briefly describes the different methods of combustible wall pass- throughs (from the NFPA 211 standard in the United States). Method A: 12” (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall pass-through. - Page 12 Minimum chimney clearance from masonry to steel supports and combustibles 2 in. (50.8 mm) Nonsoluble Minimum refactory clearance cement 9 in. (228.6 mm) Factory-built chimney length Chimney connector Chimney length Use chimney flush with inside mfrs. parts to of flue attach connector Air space securely...
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Page 13: Chimney Termination Requirements
Method D: 2” (50.8 mm) Clearance to Combustible Wall Member: Start with a Solid-Pak listed factory built chimney section at least 12” (304 mm) long, with insulation of 1” (25.4 mm) or more, and an inside diameter of 8” (2’ [51 mm] larger than the 6”... - Page 14 MINIMUM 2 ft (0.6 m) MINIMUM 3 ft (0.9 m) WITHIN 10 ft (3 m ) Figure 13. Termination Clearances for a pitched roof MINIMUM 2 ft (0.6 m) MINIMUM 3 ft (0.9 m) LESS THAN 10 ft (3 m) OR MORE 10 ft (3 m) ROOF WALL/PARAPET...
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Page 15: Operation
Table 4 below shows the recommended cut lengths for the firewood to be used in the KOZI Wood Stove series. Table 4 also shows the maximum length of wood that can be placed in each stove. KOZI Wood Stove Model... -
Page 16: Building A Fire
3. Building a Fire Once the installation has been completed, you will be able to operate your KOZI Wood Burning Stove. Please follow these directions in this section carefully. Failure to do so can cause permanent damage to your unit and void your warranty. -
Page 17: Poor Draft
Please note that the first time you are trying to burn the stove the brick lining inside of the burn chamber area will have moisture. This moisture will need to be removed out of the brick in order to operate the stove properly. You must burn the stove for 30-40 hours on a medium damper setting to break in the stove. -
Page 18: Optional Fan Kit
Refer to the wiring diagram before installing the fan kit. Figure 16 shows how to install your fan kit to your KOZI Wood Stove. 1. Open the KOZI Wood Stove Fan Kit and inspect for any missing or damaged parts. - Page 19 To shut the fan off wait for the stove to cool down. Once the stove is cold, unplug the fan from the 120 V outlet Note: This fan is intended for use with the Model 1200, Model 1600, Model 2000 and Model 2400 wood stoves only. Do not route the power cord under the stove.
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Page 20: Maintenance
IV. MAINTENANCE 1. Firebox Maintenance It is mandatory that the firebox be cleaned on a frequent basis. Never clean the firebox when the stove is still in operation. Let the flame extinguish and allow enough time for the stove to cool down. Remove the ashes, but leave a coal bed with a depth of approximately 1”... -
Page 21: Chimney Fires
3. Chimney Fires In the case of a chimney fire: a. Prepare to evacuate the building. Ensure that all parties involved understand the evacuation plan and that you have a meeting area outside. b. Close the damper on the stove to reduce the air flow in the stove. c. -
Page 22: Disposal Of Ashes
3. Check the replacement glass. Ensure that there are no cracks or vis- ible damage to the glass. Ensure that there is a 1/2”U-tape gasket around the edges of the glass. This will ensure that the glass is sealed tight to the door. 4. -
Page 23: Parts List
V. PARTS LIST 1. Model 1200 Wood Stove Page 23... -
Page 24: Model 1600 Wood Stove
MODEL 1200 WOOD STOVE PARTS LIST Description Part Number 9" x 4 1/2" x 1 1/4" Firebrick FIRBRICK 3/4" Diameter, Secondary Burn Air Tube (Double Row) TUBAFB02 3/4" Diameter, Secondary Burn Air Tube (Single Row) TUBAFB01 Secondary Burn Tube Side Vermiculite Board... - Page 25 MODEL 1600 WOOD STOVE PARTS LIST Description Part Number 9" x 4 1/2" x 1 1/4" Firebrick FIRBRICK 4 1/2" x 4 1/2"x 1 1/4" Vermiculite Brick VB000002 3/4" Diameter, Secondary Burn Air Tube (Double Row) TUBAFB02 3/4" Diameter, Secondary Burn Air Tube (Single Row) TUBAFB01 Secondary Burn Tube Side Vermiculite Board VB000005...
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Page 26: Model 2000 Wood Stove
3. Model 2000 Wood Stove Page 26... -
Page 27: Model 2400 Wood Stove
MODEL 2000 WOOD STOVE PARTS LIST Description Part Number 9" x 4 1/2" x 1 1/4" Firebrick FIRBRICK 3/4" Diameter, Secondary Burn Air Tube (Double Row) TUBAFB02 3/4" Diameter, Secondary Burn Air Tube (Single Row) TUBAFB01 Secondary Burn Tube Side Vermiculite Board VB000007 Secondary Burn Tube Top Vermicuilte Board VB000008... - Page 28 MODEL 2400 WOOD STOVE PARTS LIST Description Part Number 9" x 4 1/2" x 1 1/4" Firebrick FIRBRICK 4 1/2" x 4 1/2" x 1 1/4" Vermiculite Brick VB000002 3/4" Diameter, Secondary Burn Air Tube (Double Row) TUBAFB02 3/4" Diameter, Secondary Burn Air Tube (Single Row) TUBAFB01 Secondary Burn Tube Side Vermiculite Board VB000009...
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Page 29: Warranty
VI. WARRANTY APR Industries Ltd. honors a five-year limited warranty on all steel fabricated parts and a one-year warranty on all electrical parts. The following items are not covered under this warranty: Glass, Gaskets and Seals, Paint, Gold Plating The limited warranty covers defects in the material and poor workmanship as long as the stove has been installed in accordance with the owner’s manual and by a certified technician. - Page 30 Wood Stove Service Log The wood stove must be serviced annual. This log will help you keep track of your maintenance schedule. Page 30...
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