WHEELCARE SUPERLIGHT User Manual

Hide thumbs

Table Of Contents

SUPERLIGHT

Scooter

User's Manual

WHEELCARE, Inc.

12691 Monarch Street

Garden Grove California 92841

Tel 800-448-5999 , 714-230-6132

Fax 714-230-6154

Table of Contents

Need help?

Do you have a question about the SUPERLIGHT and is the answer not in the manual?

Questions and answers

Summary of Contents for WHEELCARE SUPERLIGHT

Page 1 SUPERLIGHT Scooter User’s Manual WHEELCARE, Inc. 12691 Monarch Street Garden Grove California 92841 Tel 800-448-5999 , 714-230-6132 Fax 714-230-6154...
Page 2 WARNING Read carefully before assembly, disassembly and operating the SUPERLIGHT. If you do not fully understand any part of this Manual, please contact your dealer or any of our service centers - as injury or damage may occur from misuse.
Page 3: Table Of Contents
CONTENTS Subject Page CHAPTER 1 - DELIVERY and UNPACKING ........1 CHAPTER 2 - ASSEMBLY..............3 CHAPTER 3 - OPERATING INSTRUCTIONS ........ 17 CHAPTER 4 - DISASSEMBLY............25 CHAPTER 5 - THE CHARGER............33 CHAPTER 6 - STORING IN CAR ............. 37 CHAPTER 7 - TROUBLESHOOTING..........
Page 4: Chapter 1 - Delivery And Unpacking
CHAPTER 1 - DELIVERY and UNPACKING The SUPERLIGHT Scooter is delivered to you packed in 2 Cardboard Boxes. . Note: The boxes weights 30+28kg (66+62 lb.) - do NOT attempt to lift it without assistance. Unpack as follows (See Fig. 1) a.
Page 5 Figure 1.
Page 6: Chapter 2 - Assembly
CHAPTER 2 - ASSEMBLY Installation of Rear Wheels (See Fig. 2) a. Squeeze the center Pin in the Hub Cap. Push the wheel back on, to the end of the axle. WARNING After installing the wheel please check carefully that it is properly positioned and secured back in place.
Page 7 Figure 2.
Page 8 Place Tiller in front of the Frame. (See Fig. 3). Kneel at the left side of the SUPERLIGHT holding the left side of the Top Handle Bars of the Tiller with your left hand. The Tiller should be vertical and slightly inclined backward as shown in Fig.
Page 9 Figure 3.
Page 10 Joining Tiller to Frame. (Cont.) Connect the Electric Plug to the Socket in the Tiller (See Fig. 4). Figure 4.
Page 11 Installation of Batteries (See Fig. 5) Note: Installation of L.H Battery is identical to R.H. Battery. L.H. Battery is shown. a. Place battery in its location on the frame. b. Connect Battery Plugs to battery. Figure 5.
Page 12 Installation of Batteries Cover (See Fig. 6) a. Place Batteries Cover over the Batteries b. Push back Plastic Clip to secure the Batteries Cover in its location.
Page 13 Figure 6.
Page 14 Seat Installation (Figure 7) Seat Installation and Adjust: a. Insert the Seat Adapter into the Seat- Bushing. Verify that the Seat-Bushing slot is in forward direction. Install bolt and washer and tighten the bolts very well, using the attached wrench. Install and tighten the securing nut very well, using the attached wrench.
Page 15 Figure 7.
Page 16 Rear Basket Installation a. Install the Rear Basket by placing it on Support Rod welded to the rear frame. (See Fig. 8). Figure 8.
Page 17 All electrical plugs are properly fastened. c. The operating levers return automatically to center position when they are squeezed and released. It is recommended to charge the batteries overnight before operating the SUPERLIGHT for the first time. See Chapter 5 for charging instructions.
Page 18 Seating into the SUPERLIGHT a. For comfort entering into the SUPERLIGHT (See Figure 9). b. Lift the Seat Turning Lever and turn the Seat 45 or 90 degree to the side of the frame. c. Sit down and turn swivel back towards the front of the vehicle while the lever is still pulled up.
Page 19 Figure 9.
Page 20: Chapter 3 - Operating Instructions
PLEASE READ THOROUGHLY CHAPTER 8 - “SAFETY INSTRUCTIONS” - BEFORE DRIVING THE SUPERLIGHT. Mount the SUPERLIGHT, insert the Key into the Slot and turn it clockwise to the (marked) ON position. The Key will remain in this position. Panel On Light should come ON.
Page 21 Figure 10.
Page 22 – Green light of switch is OFF. (See Fig. 11). Notes: 1. There is available a model of SUPERLIGHT in which the maximum speed is 6.0 km/h and the low speed is 3.0 km/h. 2. The manufacturer to client’s requirement can limit the speeds.
Page 23 Figure 11.
Page 24 Lights Operating (See Fig. 12) To switch on the SUPERLIGHT light, use the Right- Blue switch . . Battery Capacity Indicator (See Fig. 12) The Battery Capacity Indicator is part of the Disply Panel. The indicator contains 4 left leds .
Page 25 Charging fuse Figure 12.
Page 26 The SUPERLIGHT can be pushed manually by turning the Motor Cap Knob in clockwise (See Fig. 13) and pushing the SUPERLIGHT by hand. The SUPERLIGHT will not operate and the buzzer will beep until the Motor Cap Knob is turned back to its original position.
Page 27 Figure 13.
Page 28: Chapter 4 - Disassembly
Separation of Tiller from Frame (See Fig. 14). For ease of operation we recommend working on the left side of the SUPERLIGHT (facing forward ): a. Disengage the Electric Plug from its socket in the Tiller by squeezing the Snap Button (located on the plug) - and pull.
Page 29 Figure 14.
Page 30 Removal of Seat (See Fig. 15) a. Remove the Seat from the Seat Adapter by lifting the Seat straight up while turning Release Lever is pulled only when the Seat is 45ºback direction to the left. b. Remove the Rear Basket by lifting it up from its Support Rod.
Page 31 Figure 15.
Page 32 Removal of Batteries Batteries can be easily removed from your SUPERLIGHT as follows - a. Remove Seat and Rear Basket (see instructions in paragraph 4.2 above). b. Open Batteries Cover - (See Fig. 16). 1) Pull back Plastic Clip 2) Tilt and lift up Cover as shown Figure 16.
Page 33 d. Remove each battery BY PULLING UP THE HANDLE AND LIFTING THE BATTERY (See Fig. 17). WARNING Failure to follow above instructions could cause pinching of your hand or fingers if battery slides down and causes hand to come in contact with other parts. Main Fuse On battery Figure 17.
Page 34 WARNING Before attempting to remove Rear Wheel/s, you need to support the SUPERLIGHT by inserting any support block under the Frame. The block should be large and strong enough to allow the wheel/s to clear the ground by approximately 3-4 cm (1.2-1.6 inch).
Page 35 Figure 18.
Page 36: Chapter 5 - The Charger
(See Fig. 19) a. Insert the Charging Plug into the Charging Socket in the right hand side of the Tiller of the SUPERLIGHT. b. Plug the power cord of the Charger into a wall outlet. c. The Charger Lamp will show as follows: Red –...
Page 37 Figure 19.
Page 38 HOWEVER, do not leave the Charger connected to the batteries for more than two weeks. • As long as the Charging Plug is in the Charging Socket, the electronic control of the SUPERLIGHT automatically cuts all power to the motor and the SUPERLIGHT can not be driven.
Page 39 This is needed when a wall outlet is not available close to the SUPERLIGHT’s position, when you have extra set of batteries, or when the SUPERLIGHT is stored . In such cases you can remove the batteries from the SUPERLIGHT (as per the instructions in Chapter 4) and use the Charging Adapter to charge the batteries.
Page 40: Chapter 6 - Storing In Car
26.0 Kg (57.2 lb.) without the Seat and the Rear Basket. You can store the SUPERLIGHT in a car AFTER disassembling the Seat, Basket and Batteries. If necessary take off also the Rear Wheel/s (refer to Chapter 4 for instructions).
Page 41 Figure 20.
Page 42: Chapter 7 - Troubleshooting
When squeezing - The Electro Magnetic - DO NOT DRIVE Operating Lever a Brake is out of order. SUPERLIGHT “click” is not heard Call dealer or Service Center When squeezing - The Lever (internal) - DO NOT DRIVE...
Page 43 CHAPTER 7 - TROUBLESHOOTING (Cont.) No. Trouble Probable Cause Corrective Action Drive is not smooth or - Batteries not - Charge Batteries; if drive is irregular. charged, or problem not resolved:- - Batteries need replacement - Replace Batteries. - Call dealer or Service Center Buzzer beeps and - Manual release knob...
Page 44 BATTERY CHARGER - TROUBLESHOOTING No. Trouble Probable Cause Corrective Action Charger indicator is Faulty charger Replace charger not ON while the charger is plugged into wall outlet Charger indicator Loose contact Pull plug and insert does not change between plug and again.
Page 45: Chapter 8 - Safety Instructions
CHAPTER 8 - SAFETY INSTRUCTIONS The SUPERLIGHT can be operated indoors, as well as outdoors on flat paved surfaces. Please note and strictly adhere to the following Safety Instructions. Additional Warnings and Notices are printed in this USER’S MANUAL ; it is imperative that you read carefully all chapters of this Manual before operating the SUPERLIGHT.
Page 46 The SUPERLIGHT is designed and built to be carry ONE person only: Never operate it with an additional person or child on board. CLEANING : Never use a hose ; this may severely damage the power and electronic components. Clean your SUPERLIGHT using only a damp cloth with mild detergent.
Page 47: Chapter 9 - Service
CHAPTER 9 - SERVICE Your SUPERLIGHT is designed and built to provide a long, useful and troublefree life. Occasionally it may require service depending on the conditions and environment to which it was exposed. We recommend that for service and repair you maintain contact the authorized dealer where you purchased your SUPERLIGHT.
Page 48 As standard, the SUPERLIGHT is supplied with PU (Polyurethane) tires which does not need any service. In case of using air tires: - a. Normal air pressure in the SUPERLIGHT tires is essential for retaining the vehicle’s travel ability and stabilization.
Page 49 Air pressure may be replenished or inspected in gas stations or by a foot/hand pump equipped with pressure gage. Cleaning NOTE: The SUPERLIGHT should be cleaned with water and soap only. Do not clean the vehicle with a water jet stream. a. Clean the external assemblies only.
Page 50: Chapter 10 - Specifications
CHAPTER 10 - SPECIFICATIONS * DIMENSIONS: Metric (cm) U.S. (inches) Width 24.4 Length with straight handlebars 45.3 Height of seat from floor 55-60 21.5-23.6 Ground clearance WEIGHTS : Metric (kg) U.S. (lb.) Tiller 10.3 22.6 Frame - complete 36.5 80.3 Frame (without: wheels, batteries, seat, basket) 10.6...
Page 51 (Cont.) Maximum allowed side angle 7.4 deg. WHEELS & MARKINGS ON TIRES: Front - Solid, φ250 mm x 50 mm Rear - Solid, φ250mm x 50mm, MAX. , quick release GENERAL: Drive Front wheel Motor/Gear Direct drive Batteries 2 x 18 Ah, 12V Controls As per ISO 7176.
Page 52: Chapter 11 - Emi Warning
20 V/m immunity level, which would provide useful protection from the more common sources of radiated EMI. This SUPERLIGHT as shipped with no further modification, has an immunity level of 20 V/m.
Page 53 Medium range mobile transceivers Such as those used in police cars, fire trucks, ambulances and taxis. These usually have the antenna mounted on the outside of the vehicle, and - Long-range transmitters and transceivers such as commercial broadcast transmitters (Radio and TV broadcast antenna towers) and amateur (HAM) radios.
Page 54 personal communication devices such as cellular phones, while the powered vehicle is turned ON ; Be aware of nearby transmitters, such as radio or TV stations and try to avoid coming close to them In unintended movement or brake release occurrences turn the powered vehicle OFF as soon as it is safe.
Page 55 AFIKIM ELECTRIC VEHICLES KIBBUTZ AFIKIM 15148, ISRAEL TEL: 972-4-6754814, FAX: 972-4-6751456 e-mail: mainbox@afiscooters.com websites: www.afiscooters.com EDITION: 03 MODEL: SL-2 DATE: February 6, 2001 Cat. No. -- PR00070 Q:\SUPERLIGHT SL-2\word files\manual user sl-2\PR00070c - user manual - wheelcare.DOC...