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Adtech ADT-HC8200 User Manual

Flame/plasma cutting machine cnc system
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Flame / Plasma Cutting Machine CNC System
User's Manual
Adtech (Shenzhen) Technology Co., Ltd.
Add: F/5, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen
Postal code: 518052
Tel: 0755-26099116
Fax: 0755-26722718
email：export@machine-controller.com
www.machine-controller.com

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Summary of Contents for Adtech ADT-HC8200

  • Page 1 Flame / Plasma Cutting Machine CNC System User’s Manual Adtech (Shenzhen) Technology Co., Ltd. Add: F/5, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen Postal code: 518052 Tel: 0755-26099116 Fax: 0755-26722718 email：export@machine-controller.com www.machine-controller.com...
  • Page 2 This manual doesn’t contain any assurance, stance or implication in any form. Adtech and the employees are not responsible for any direct or indirect data disclosure, profits loss or cause termination caused by this manual or any information about mentioned products in this manual.
  • Page 3 Contents Basic Manual Info First uploaded Version Item No. Pages Compiled by Typeset by XT20100820 2012-6-01 A0501 Pan Jian Revision Date Version/Page Result Confirmed by...
  • Page 4 Precautions ※ Transportation and storage The packaging boxes shouldn’t be stacked more than six layers Do not climb onto, stand on or put heavy objects on the packaging box Do not drag or convey the product with a cable connected to the product Do not impact or scratch the panel and display Keep the packaging box away from moisture, insulation and rain ※...

  • Page 6: Table Of Contents

    Contentes Chapter I Product Overview........................1-2 System interface ..........................1-2 Function .............................. 1-3 Product configuration ......................... 1-4 Basic specifications ..........................1-4 Chapter II Electrical Wiring..........................2-2 External interfaces ..........................2-2 Overall connection..........................2-3 Interface definition and wiring ......................2-4 2.3.1 Axis input/output interface .....................
  • Page 7 Contents 4.3.7 EIS command.......................... 4-6 Chapter V Examples for Editing and Processing Shapes................5-2 Standard circle ............................ 5-2 Square ..............................5-3 Triangle............................... 5-4 Quincunx ............................5-5 Four-circle shape..........................5-5 Chapter VI Command List..........................6-2 G command inquiry ..........................6-2 M command inquiry ........................... 6-2 EIS command inquiry list ........................

  • Page 8: Chapter I Product Overview

    Chapter 1 Product Overview Chapter I Product Overview 1.1 System interface Figure 1.1.1 Main interface The main interface includes the following sectors: Shape review-: preview the image to be cut. Function keys: functions keys from F1 to F8 Code display: display G code of the image to be cut. IO Monitor: display output statues under current cutting mode.

  • Page 9: Function

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Coordinate display: display coordinates of torch. 1.2 Function The system adopts Intel Atom low power consumption CPU and WINDOWS operation system, which provides multi-function, multi-window and multi-threading technology, allowing fast processing speed and convenient and visible operation.

  • Page 10: Product Configuration

    Chapter 1 Product Overview 18) Pause/resume 19) Support breakpoint memory, including emergency stop memory, alarm memory, power failure memory (UPS required). 20) Real time displays of current coordinates and speed of machine tool. 21) Intelligent inflexion speed ACC/DCC. 22) Speed ACC/DCC control in cutting process. 23) Increase/decrease preheating time in preheating and perforating processes.

  • Page 12: Chapter Ii Electrical Wiring

    Chapter 2 电气接线 2 Chapter II Electrical Wiring 2.1 External interfaces Figure 2.1.1 External interfaces Connect to PC: interface between interface board and PC communication. The two interfaces are 37 pins and 64 pins respectively. Input power supply: power supply interface for interface board; the power input is 24V. Axis input/output interface: interface for pulse output, direction output and servo enabling output of the axis.

  • Page 13: Overall Connection

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.2 Overall connection Figure 2.2.1 Overall connection...

  • Page 14: Interface Definition And Wiring

    Chapter 2 电气接线 2.3 Interface definition and wiring 2.3.1 Axis input/output interface Figure: 2.3.1.1 X-axis interface Line No. Name Function XPU+ Positive pulse signal of X axis XPU- Negative pulse signal of X axis XDR+ Positive direction signal of X axis XDR- Negative direction signal of X axis INT21...
  • Page 15 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 2.3.1.2 Y1-axis interface Line No. Name Function XPU+ Positive pulse signal of Y1-axis XPU- Negative pulse signal of Y1-axis XDR+ Positive direction signal of Y1-axis XDR- Negative direction signal of Y1-axis INT23 Position arriving signal of Y1-axis OUT27 Y1 servo alarm clear...
  • Page 16 Chapter 2 电气接线 Figure 2.3.1.3 Y2-axis interface Line No. Name Function XPU+ Positive pulse signal of Y2-axis XPU- Negative pulse signal of Y2-axis XDR+ Positive direction signal of Y2-axis XDR- Negative direction signal of Y2-axis INT25 Position arriving signal of Y2-axis OUT27 Y2 servo alarm clear XECZ+...
  • Page 17 XT20100820 HC8200 Flame Cutting Machine User’s Manual Z axis Figure 2.3.1.4 Z-axis interface Line No. Name Function XPU+ Positive pulse signal of Z-axis XPU- Negative pulse signal of Z-axis XDR+ Positive direction signal of Z-axis XDR- Negative direction signal of Z-axis INT27 Position arriving signal of Z-axis OUT27...

  • Page 18: General Input Interface

    Chapter 2 电气接线 2.3.2 General input interface Figure 2.3.2.1 General input interface Line No. Name Function Positive limit of X-axis IN12 Power supply alarm Negative limit of X-axis IN13 Plasma arc striking succeeded Positive limit of Y-axis IN14 Plasma anti-collision Negative limit of Y-axis IN15 Initial orientation of plasma height adju...

  • Page 19: General Output Interface

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Negative limit of Z-axis IN19 Move right X-axis zero point VCC_24V 24V power output Y-axis zero point VCC_24V 24V power output IN10 Standby 0 OGND 24V power output grounding IN11 Z-axis zero point OGND 24V power output grounding 2.3.3 General output interface...

  • Page 20: Power Supply Interface

    Chapter 2 电气接线 OUT7 Cutting torch up OUT22 Current adjusting/wireless perforating 3 OUT8 Cutting torch down OUT23 Standby 0 OUT9 Plasma local rise OUT24 Discharging/blowing OUT10 Plasma local drop OUT25 Standby 1 OUT11 Plasma all rise VCC_24V 24V power output OUT12 Plasma all drop VCC_24V...

  • Page 21: Installation Dimension Charts

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.4 Installation dimension charts 2.4.1 Controller dimensions 2.4.1.1 AIO Figure 2.4.1.1.1 Front view of AIO controller 2-11...
  • Page 22 Chapter 2 电气接线 Figure 2.4.1.1.2 Side view of AIO controller 2-12...
  • Page 23 XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.4.1.2 Non-AIO Figure 2.4.1.2.1 Host dimension chart of non-AIO Figure 2.4.1.2.2 Monitor dimension chart of non-AIO 2-13...

  • Page 24: Interface Board Dimensions

    Chapter 2 电气接线 Figure 2.4.1.2.3 Monitor dimension chart of Keyboard 2.4.2 Interface board dimensions Figure 2.4.2.1 Interface board dimension chart 2-14...

  • Page 26: Chapter Iii Functions And Operations

    Chapter 3 Function and Operation 3 Chapter III Functions and Operations 3.1 Introduction This two-axis controller system can be used to cut an objective according to the Shapes stored in the Shape library. It is mainly applied in cutting industry. The system enables a convenient operation with many built-in frequently used Shape.
  • Page 27 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.1.2 Main interface The system provides rich functions and is easy to operate. Users may press a corresponding key under the main interface to operate the processing components and codes. Allocation of the functions keys under the main interface is shown in Figure 3.1.3:...
  • Page 28 Chapter 3 Function and Operation Figure 3.1.3 Structure and functions of main interface Shape Under the shape interface, you can select components from shape library, edit components codes, resort the components, or set the parameters of the selected shape; you can also achieve some simple functions such as shape nesting or guiding, which will be introduced in details in the following chapters.

  • Page 29: Descriptions To The Keys Under Main Interface

    XT20100820 HC8200 Flame Cutting Machine User’s Manual View Sheet To make shape to view sheet between components and plate Cutting mode To switch cutting modes among preview, oxygen gas, plasma, Dust Mark, and plasma mark. Start point To switch start point to cut shape among the original starting point of the shape and the points at the four corners of the components.
  • Page 30 Chapter 3 Function and Operation 3.2.1.1 Shape library Under the main interface, press F1 to enter Shape manager interface, which provides 37 frequently used Shapes and one testing shape, as shown in Figure 3.2.1.1.1 below: Figure 3.2.1.1.1 Shape library Under this interface, you can press ←, ↑, → or ↓to select a shape, and then, press F8 to confirm and enter the selected shape.
  • Page 31 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.1.1.2 Shape This shape can be seemed as composed of a half rectangle, an isosceles trapezoid, an arc and a circle. User may also set the parameters to get a different processing shape. If the hole is not required, the radius of the circle can be set as zero;...
  • Page 32 Chapter 3 Function and Operation preview it. Figure 3.2.1.1.3 Perforation shape Tips for operation The parameter setting in the shape library is conditional according to the characteristics of the Part. As shown in the figure, the radius of the circle cannot be larger than the radius of the arc outside it or the height from the center of the circle to the bottom of the trapezoid, and the length of the bottom of the trapezoid cannot be smaller then 2 times of the radius of the arc at top.
  • Page 33 XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.2.1.2 Text Editor When a shape is selected under shape manager interface, press F2 to enter Code editing interface, as shown in the figure below: Figure 3.2.1.2.1 Code editing Under this interface, press F1 to enter Part options interface, under which you can perform the operations such as rotate array, rotate, zoom-in and mirror.
  • Page 34 Chapter 3 Function and Operation Figure 3.2.1.3.1 Shape nesting This function provides manual nesting and auto nesting and allows the user to put the different shapes together for cutting, which greatly improves the utilization rate of the materials. Structure and functions of shape nesting interface are shown in Figure 3.2.1.3.2 as below: Figure 3.2.1.3.2 Structure and functions of Shape nesting 3-10...
  • Page 35 XT20100820 HC8200 Flame Cutting Machine User’s Manual Convert DXF You can add DXF parts in nesting plan. As the DXF file is conditional, you need to set it manually and so a mouse is required. Add part You can press this key to add part into the nesting plan. The required shapes can be obtained from the shape library, U-disk or local disk.
  • Page 36 Chapter 3 Function and Operation The DXF converting interface requires a mouse to operate. When a DXF file is loaded, the system will automatically inspect whether the shape requires auto closing. In case of a closed shape, the slotting compensation setting is required.

  • Page 37: F2 Files

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.1.4.1 Shape wizard The Shape wizard is a tool used to edit code of part. Part Options To rotate array, rotate, zoom-in or mirror the Shape. Shape preview To preview the Shape whose code is modified. Text Save To save the modified code.
  • Page 38 Chapter 3 Function and Operation Figure 3.2.2.1 File management interface The Structure and functions of files interface are as shown in the figure below: Figure 3.2.2.2 Structure and functions of files interface 3-14...
  • Page 39 XT20100820 HC8200 Flame Cutting Machine User’s Manual The left of the files windows is the preview pane of the current shape, which displays the shape of the corresponding file in real time. The right of pane displays the path of the processing file; the right up pane displays the driver disk, right center displays the folder, and right down display the file.
  • Page 40 Chapter 3 Function and Operation files and Display files of specified format in the right. Press F8 to OK Press ESC to exit. Delete file To delete the selected file. POP U-disk Remove the inserted U-disk in a safe way to protect the U-disk. Resume Part To resume the part under break point memory or power failure protection, e.g.

  • Page 41: F3 Part Options

    XT20100820 HC8200 Flame Cutting Machine User’s Manual OK- Confirm and return to main interface. Note: the code of the processing file for nesting downloaded from the U-disk can only be G or EIS, or DXF file. The system doesn’t support other types of files. 3.2.3 F3 Part Options Under this interface you can manage the processing parts.
  • Page 42 Chapter 3 Function and Operation Figure 3.2.3.2 Structure and functions of Parts manager The left of the Parts manager interface can display the parts in real time; the right of the interface displays the parameters of the parts and you can modify the parameters; the function keys are at the bottom of the interface. You can press Tab to switch and modify the parameters of the parts and to rotate, mirror or zoom the Shape.
  • Page 43 XT20100820 HC8200 Flame Cutting Machine User’s Manual After modifying the parameters, press Tab and once the cursor exits the parameters modified, the Shape after modification will be displayed immediately, as shown in the figure below: Figure 3.2.3.3 Parts Shape There are five function keys under Parts manager interface. The details are as follow: 3.2.3.1 F1 Kerf If the kerf value is set under the main interface, you can press this key under the Parts manager interface to display kerf, as shown in the figure below:...
  • Page 44 Chapter 3 Function and Operation Figure 3.2.3.1.1 Kerf display interface Press this key again to cancel display. 3.2.3.2 F2 Repeat The controller provides two repeat methods: straight and stagger. 3-20...
  • Page 45 XT20100820 HC8200 Flame Cutting Machine User’s Manual Straight Repeat Figure 3.2.3.2.1 Straight Stagger Repeat Figure 3.2.3.2.2 Stagger resorting Parameters under resorting: 3-21...
  • Page 46 Chapter 3 Function and Operation Resorting type To select resorting type between straight resorting and stagger resorting. Number of copies To specify the lines and rows. Offset To specify the offset between the resorted components or component complexes. Waste edge value To specify the waste width between components;...
  • Page 47 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 1 Figure 2 Figure 3.2.3.3.2 Principle of plate align 1）In Figure 1 of the above figure, the large frame (solid line) is the steel plate, and the small frame (dashed line) is the Shape to be cut. Point A is the start point of the cutting torch, and if cutting according to the position as shown in Figure 1, part of the shape outside the cutting area will not be cut, and if moving the start point of the cutting torch to the center of the steel plate as shown in Figure 2, the unreasonable use of the steel plate will obviously cause a waste.
  • Page 48 Chapter 3 Function and Operation Figure 3.2.3.3.3 Align with X axis as the reference axis 1) As shown in the above figure, point A is the start point of the cutting torch; move the cutting torch to point A and press F1 to confirm, point A will be set as the start point of calibration; then press direction key to move to point B and press F2 to set it as the end point of the calibration, thus the angle of inclination of the steel plate will be calculated, and finally press F3 to confirm.
  • Page 49 XT20100820 HC8200 Flame Cutting Machine User’s Manual processed and the steel plate are as follow: Figure 3.2.3.3.5 Result of right inclination align with X axis as the reference axis Steel plate aligns method 2: the align reference edge is Y axis. The principle of this method is the same with method 1, only the reference axis is different.

  • Page 50: F4 Setups

    Chapter 3 Function and Operation 3.2.3.5 OK (confirm and return) Confirm and return to main interface and use the current Shape as the cutting program. 3.2.4 F4 Setups The system setting main interface where you can set main parameters, as shown in the figure below: Figure 3.2.4.1 System Setups interface Structure and functions of the system setting is as follow: 3-26...
  • Page 51 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.2 Structure and functions of system setups interface 3-27...
  • Page 52 Chapter 3 Function and Operation 3.2.4.1 F1 Common Figure 3.2.4.1.1 Common parameters Plate size Size of the plate to be processed, in order to inspect whether the plate is on the workbench. Marking Compersation The distance between sprayer and main cutting torch while powder spray marking. Idle stroke speed The speed during idle running, with the value greater than 0.
  • Page 53 XT20100820 HC8200 Flame Cutting Machine User’s Manual Whether or not to save the value after calibration. Select cut torch To select cut torch used in cutting process. 3.2.4.2 F2 Cutting The system currently supports oxygen gas cutting, plasma cutting, powder spray marking and plasma marking.
  • Page 54 Chapter 3 Function and Operation better perforating performance. When multi-level perforation is adopted, this time is the average time of the multi-level perforation time. Torch up time. The time during which the torch up signal remains valid after completion of each cutting. Torch down time.
  • Page 55 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.2.2 Plasma cutting parameters Blowing time. The time for blowing before arc striking. Perforation time. Time for perforation after completion of arc striking in order to ensure completion of perforation. Creep time. The time during which the equipment runs in creeping speed after perforation. The creeping speed can be set in speed parameter interface and is shown as the percentage of the cutting speed.
  • Page 56 Chapter 3 Function and Operation 10. Retract time. The time for retraction after stop. 11. Arc strike retry on fail The consecutive times of arc striking when arc striking feedback signal is valid. 12. Arc strike time. The time from generation of arc starting signal to completion of art striking. 13．Advanced arc OFF dist.: the distance of advancement when advanced arc blowout is required.
  • Page 57 XT20100820 HC8200 Flame Cutting Machine User’s Manual spray marking process. Use flame cutting control in spray marking process. If Yes is selected, the powder spray craftsmanship is the same with the oxygen gas ignition craftsmanship, otherwise only powder mixing and ignition craftsmanship will be applied.
  • Page 58 Chapter 3 Function and Operation move the cursor to the parameter you want to modify. After setting, save the modified parameter. 3.2.4.3 F3 Password Under System setting interface, press F3 and enter the correct password, then press Enter to enter the interface as shown in 3.2.4.3.1.
  • Page 59 XT20100820 HC8200 Flame Cutting Machine User’s Manual Y axis drive direction: you can select forward or backward according to your requirement. Limit and alarm: select Yes if you need to use limit and alarm, otherwise select No. Figure 3.2.4.3.2 I/O Configuration The I/O configuration allows you to customize the input and output ports of the system, and they must be matching with the external interfaces of the cutter.
  • Page 60 Chapter 3 Function and Operation Accuracy Basic accuracy parameters: Pulse equivalent: pulse equivalent is a link for the communication between the system and the outside world. This value should be calculated for many times to ensure its accuracy. Details of setting of the pulse offset are introduced below.
  • Page 61 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.3.4 Accuracy setting test process When the selected axis is tested and moved, the following interface will appear as shown in the figure 3.2.4.3.5. Figure 3.2.4.3.5 Accuracy setting test completed 3-37...
  • Page 62 Chapter 3 Function and Operation 3) Use the measuring tool to measure the actual moving distance at the direction of the selected axis, and enter this value into the Actual distance as shown in Figure 3.2.4.3.5, then press Enter, the actual pulse offset will display in Actual pulse offset, as shown in Figure 3.2.4.3.6.
  • Page 63 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.3.7 System setting Filename extension. The system supports TXT, NC, GCD, ESI and ESA files, mainly are G code and ESI code files. Cut equipment installed. The system provides four kinds of cutting craftsmanship including oxygen gas, plasma, powder spray marking and plasma marking.
  • Page 64 Chapter 3 Function and Operation Figure 3.2.4.3.8 Password setting Enter the password and press Enter; Enter the new password and press Enter to confirm. After setting, press F8 to save the data. 3.2.4.4 F4 Speeds Under system setting interface, press F4 speed parameter key to enter the interface as shown in Figure 3.2.4.1.
  • Page 65 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.4.1 Speed parameter System limited speed: the speed limit the machine can reach. The speed limit of this system is 12000mmpm, and it cannot be modified. System max. speed: the max. speed that machine can reach while processing. The actual speed is the product of the max.
  • Page 66 Chapter 3 Function and Operation Figure 3.2.4.5.1 Exit interface Restart Restart the PC Shut down Shut down the PC Exit System Exit cutting system 3.2.4.6 3.2.4.6 F6 Watch Under System setting interface, press F6 to enter Port diagnosis interface: 3-42...
  • Page 67 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.6.1 System diagnosis interface Information It displays the hardware information, software information, controller information, etc., of the controller. I/O test Figure 3.2.4.6.2 Input/output test 3-43...
  • Page 68 Chapter 3 Function and Operation Test input port, red light means open, and green light means closed; the system will prompt name of the port at the same time; the output port is closed if it is not selected, and is open if selected; the system will prompt the name of the port, as shown in Figure 3.2.4.5.2.
  • Page 69 XT20100820 HC8200 Flame Cutting Machine User’s Manual You can press Space to change output level status. Refer to hardware input/output port (Definition of output ports) for the signs and definitions of each output port. Input detection: display the status of the current optical isolation input. Green “ ”...

  • Page 70: F5 View Sheet

    Chapter 3 Function and Operation Gas Torch Record installing time of new oxygen gas cutting nozzle. Plasma Torch Record installing time of new plasma cutting nozzle. Electrode Record installing time of new plasma electrode. Manual options Move the nozzle and electrode manually. Data Save Save the current data.
  • Page 71 XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.5.1 Plate interface Figure 3.2.5.2 Parts interface 3-47...

  • Page 72: F6 Cut Mode

    Chapter 3 Function and Operation 3.2.6 F6 Cut mode Press F6 under the main interface to switch among different cut modes until the one you require. Now the system supports preview, oxygen gas, plasma, powder spray marking and plasma marking. As shown in figure 3.2.6.1, the cutting mode is displayed in the red circle marked in the interface.

  • Page 73: F7 Starting Point Of Cutting

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.6.2 Plasma cut mode 3.2.7 F7 Starting point of cutting Press F7 under the main interface to switch the start point of the Shape to be cut, as shown in the figure: Figure 3.2.7.1 Switch start point The start point is switched to the bottom left corner.

  • Page 74: F8 Zero Position

    Chapter 3 Function and Operation 3.2.8 F8 Zero Position Press F8 under the main interface for position zeroing. This operation will clear the distance data of all axes and set them to 0. 3.3 Auto processing description To modify parameters under the main interface, press Tab to switch to the parameter you want to modify, and press Enter to confirm after modification.

  • Page 75: Pause

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.3.1 Pause If you need to pause the cutting process, press STOP and the process will be paused, as shown in the figure below: Figure 3.3.1.1 Pause interface After pausing the process, you can perform some operations by pressing the following function keys: Return To Start To press this key, the cutting torch will return to starting point directly, namely the origin of the relative coordinates.
  • Page 76 Chapter 3 Function and Operation Select perforation point, number of the perforation point you want to move backward to, and number of the perforation point you want to move forward to, and select the number of the perforation point according to the S/N, as shown in the figure below: Figure 3.3.1.2 Move perforation point interface The above figure shows how to select number of the perforation point.

  • Page 77: Basic Operation

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.3.2 Basic operation There are some basic operations under Auto processing interface, as follow: Preview The system only runs X and Y trails, but the output switches such as preheating oxygen, gas control and cutting control will not open.
  • Page 78 Chapter 3 Function and Operation of the trail, the following message will display if you press START: Figure 3.3.1.3 Continue cutting after pause Press↑ and↓ to move the cursor to the interface you want, as shown in the figure, “Idle return and cut” means to return to the cutting trail automatically and then start perforating and cutting at the position of the trail;...

  • Page 79: Description To Function Keys

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.4.1 manual processing The center right of the manual interface displays the manual modes. Press F11 to switch manual modes between manual point moving and manual self locking. In manual point moving mode, press ↖ ← ↙ ↑ ↗ →...

  • Page 80: System Function Keys

    Chapter 3 Function and Operation Figure 3.4.1.1 Fixed point moving This function allows you to set a proper value for cutting torch to move. Use the number keys to set the distance of motion, then press START the torch will move the corresponding distance. Press F4 to cancel. Speed Sheet Sheet the manual speed.
  • Page 81 XT20100820 HC8200 Flame Cutting Machine User’s Manual Oxygen gas Press Oxygen gas under the main interface, manual interface, pause interface or cutting interface, the I/O port of the oxygen gas will change (from open to close, or from close to open). Preheat oxygen Press Preheating oxygen under the main interface, manual interface, pause interface or cutting interface, the I/O port of the low preheating and high preheating will change (from open to close, or from close to open).

  • Page 82: Chapter Iv Command System

    Chapter 4 Instruction System 4 Chapter IV Command System 4.1 Description to programming signs Each step of CNC processing is performed according to the specific program. Each processing program is composed of several command segments, and each command segment is composed of several function words. The functions words should be started with letter followed by parameter values.

  • Page 83: Absolute Coordinates

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 4.2.1.1 Relative coordinates As shown in the figure above, if to calculate based on relative coordinates, the coordinate values of the entire Shape are: 1．Point A is the origin so the coordinate is X0 Y0; 2．Relative to point A, the coordinate of point B is X50 Y50;...

  • Page 84: G Command Instruction

    Chapter 4 Instruction System 4.3 G command instruction 4.3.1 G92 Reference point setting While setting running program, the coordinate value of the starting point of the processing must be plated at the beginning of the program. Format: G92 X0 Y0 If G92 is not followed by X and Y, then take the coordinates of the current X and Y as the reference point.

  • Page 85: G02/G03 Arc Cutting

    XT20100820 HC8200 Flame Cutting Machine User’s Manual processing motion command, it can compensate the motion with single axis or double axis in straight line. Format: G01 Xn Yn For example: G92 X0 Y0 G00 X100 Y50 G01 X-30 Y90 ● Current cutting torch position. ○...

  • Page 86: Other G Commands

    Chapter 4 Instruction System I and J are increasing value of the circle center related to starting point at X axis and Y axis direction. In order to simplify the compilation of the processing files manually, you can just enter I50 J0 if you want to compile a circle with a diameter of 100mm;...
  • Page 87 XT20100820 HC8200 Flame Cutting Machine User’s Manual Parameter definitions of the codes X, Y, I, J, - X – Displacement of the X coordinate of the end point related to the starting point of the current arc segment, unit: mm; Y –...

  • Page 88: Chapter V Examples For Editing And Processing Shapes

    Chapter 5 Examples for Editing and Processing Graphics 5 Chapter V Examples for Editing and Processing Shapes In this chapter, one of the following Shapes are cut as examples (dashed lines and arrows refer to the direction of the motion, and solid lines are the trails of cutting. “●” is the starting point of cutting): Remark: as absolute coordinates are not usually used, it is not introduced in this Manual.

  • Page 89: Square

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 5.2 Square Figure 5.2.1 Square Relative coordinates programming and Shape codes: 0000: G92 X0 Y0 0001: G00 X50 Y50 – Idle displacement 0002: G01 Y50 –The first edge; 0003: G01 X50 –The second edge; 0004: G01 Y-50 –The third edge;...

  • Page 90: Triangle

    Chapter 5 Examples for Editing and Processing Graphics 5.3 Triangle Figure 5.3.1 Triangle Relative coordinates programming: 0000: G92 X0Y0 0001: G00X50 Y50 0002: G01X50Y50 0003: G01Y-50 0004: G01X-50 0005: G00X-50Y-50 0006: M02...

  • Page 91: Quincunx

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 5.4 Quincunx Figure 5.4.1 Quincunx Relative coordinates programming 0000: G92 X0Y0 0001: G00 X75Y75 0002: G02Y100I0 J50 0003: G02X100I50J0 0004: G02Y-100I0 J-50 0005: G02X-100I-50 J0 0006: G00X-75Y-75 0007: M02 5.5 Four-circle shape Figure 5.5.1 Four-circle shape...
  • Page 92 Chapter 5 Examples for Editing and Processing Graphics Relative coordinates programming 0000: G92X0Y0 0001: G00 X50 0002: G01 Y200 0003: G01 X200 0004: G01 Y-200 0005: G01 X-200 0006: G00 Y400 0007: G01 Y50 0008: G02 X50 Y50 I50 J0 0009: G01 X100 0010: G02 X50Y-50 I0 J-50 0011: G01 Y-100...

  • Page 94: Chapter Vi Command List

    Chapter 6 指令速查表 6 Chapter VI Command List 6.1 G command inquiry Command name Description Rapid point motion (idle running) Straight line processing Clockwise circle processing Anticlockwise circle processing Processing reference point setting 6.2 M command inquiry Command name Description Program completes Pause/delay...

  • Page 95: Eis Command Inquiry List

    XT20100820 HC8200 Flame Cutting Machine User’s Manual 6.3 EIS command inquiry list Command name Description Explanation segment starts Explanation segment ends Program completes 29/30 Kerf compensation Cancel kerf compensation Is Js Straight line displacement X Y I J - Clockwise arc displacement X Y I J + Anticlockwise arc displacement Idle displacement starts...

  • Page 96: Chapter Vii Troubleshooting

    Chapter 7 Troubleshooting 7 Chapter VII Troubleshooting Classification Description Inspection Motor cannot startup or system Check whether “Cutting speed is properly down during auto processing Abnormal Motor cannot startup or system Check whether “Manual speed is properly action down during manual processing Error in accuracy Check the “Accuracy setting”...

  • Page 97: Revision History (I)

    XT20100820 HC8200 Flame Cutting Machine User’s Manual Revision history (I) Feedback Date 2011/12/2 Current V0.1.0/108 version/Page Description Update descriptions to the adjustment of organizational structure and modification of interface of HC8200 software Confirmed by engineer Version Page after Revised by Guo Haibo after revision...

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