Falco e-motors Intelligent energy management system Installation Manual And Owner's Manual

Intelligent energy management system

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INSTALLATION   M ANUAL   &   O WNERS   G UIDE  
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Summary of Contents for Falco e-motors Intelligent energy management system

  • Page 1 INSTALLATION   M ANUAL   &   O WNERS   G UIDE  ...
  • Page 2 Welcome to the exciting world of e-bikes. Thank you for Purchasing the Falco e- motors intelligent energy management system. The Falco e-motor system is adaptable, powerful, light, and allows regenerative energy capture to enhance your riding experience with unparalleled control. Prepare for the ultimate e-motor sensation.
  • Page 3: Table Of Contents

    CONTENTS: 1   S PECIFICATIONS   2   R ELIABILITY   F EATURES   3   S TANDARDS   T ESTING   4   I MPORTANT   S AFETY   F EATURES   5   M OTOR   I NSTALLATION   5.1  ...
  • Page 4: S Pecifications

    1   S PECIFICATIONS:   Motor   W EIGHT   ( Excluding   R im/Spokes)   4.5Kgs   Motor   T YPES   Falco   H x   S eries   ( Hxm   2 .0,   3 .0   and  ...
  • Page 5: R Eliability   F Eatures

    2   R ELIABILITY   F EATURES:     Falco   e Bike   t echnology   i s   b uilt   a round   t remendous   a mount   o f   r eliability.   T he   inbuilt  ...
  • Page 6: S Tandards   T Esting

    3   S TANDARDS   T ESTING:     Hx   e -­‐motors/drive   u nits,   b attery   p acks   a nd   c onsoles   a re   C E   a nd   R OHS   compliant.  ...
  • Page 7 4   I MPORTANT   S AFETY   W ARNINGS:     Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all safety warnings and instructions for future reference. The term “battery pack” used in these operating instructions refers both to standard battery packs (battery packs with holder on the bike frame) and to rack-type battery packs (battery packs with holder in the rear rack/carrier).
  • Page 8 Keep the battery pack not being used away from paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery-pack terminals together may cause burns or a fire. For short-circuiting damage caused in this manner, any and all warranty claims through Falco shall be invalid.
  • Page 9: Motor Installation

    5 MOTOR INSTALLATION 5.1 Included Components List Wheel: Falco Hx Motor built into double skinned dimpled rim. Note:   I f   m otor   i s   s upplied   b are   y our   w heel   w ill   n eed   t o   b e   b uilt   b y   a n   experienced  ...
  • Page 10: Tools Required

    5.2 Tools Required Spanners: 17mm, 10mm, 8mm File Allen Keys: 2,3,4,5,6mm Pump Torx Key: T25 Heat Gun/Hair Dryer Flat   B lade   S crewdrive   Side Cutters/Snips Stanley   K nife   5.3   P reparing   t he   b icycle   f or   I nstallation   Place  ...
  • Page 11 Step   T wo:   Offer   t he   c ompleted   w heel   u p   t o   t he   r ear   o f   t he   f rame   a nd   i nsert   t he   a xle   i nto   the  ...
  • Page 12 Note:   S ome   d rop-­‐outs   h ave   a   l ot   o f   p aint   o n   t he   i nside   edges   a nd   w ill   r equire   removal  ...
  • Page 13 Steps   F our   &   F ive:   Fit   a ppropriate   t orque   “ arm”   t o   t he   t orque   b ase   a nd   a ttach   t he   a rm   t o   a   f ixing   point  ...
  • Page 14: Tool   R Equired:

    5 PAS & MAGNET RING INSTALLATION There   a re   m any   d ifferent   b ottom   b racket   a nd   c rank   d esigns   o ut   t here   s o   t his   is  ...
  • Page 15 Step   T hree:   Re-­‐install   d rive-­‐side   B B   c up   w ith   c rank   s ensor   f itted   b etween   t he   c up   a nd   t he   frame  ...
  • Page 16 Step   F ive:   Re-­‐install   c rank   a rms   a ccording   t o   m anufacturers   i nstructions.   Once   i nstalled   c heck   t hat   t he   M ag   r ing   i s   N OT   t ouching   w ith   a ny   o f   t he   B B   components  ...
  • Page 17: T Hrottle   I Nstallation

      8   T HROTTLE   I NSTALLATION     You   m ay   b e   s upplied   w ith   e ither   a   t humb   t hrottle   o r   a   t wist   “ half   g rip”   t hrottle.   In  ...
  • Page 18   9   C ONSOLE   &   B UTTON   I NSTALLATION     The   c onsole   i s   d esigned   t o   f it   a nywhere   o n   t he   h andlebar   t hat   a llows   c orrect   use  ...
  • Page 19: B Attery   I Nstallation

      1 0   B ATTERY   I NSTALLATION     These   B attery   F itting   I nstructions   a re   f or   t he   s tandard   F alco   b attery   p acks   only.  ...
  • Page 20 Step   T wo:   Cut   t he   p ower   c able   t o   c orrect   l ength   f or   s ize   o f   t he   b ike.      ...
  • Page 21 Step   F our:   Strip   a pproximately   8 -­‐10mm   o f   insulation   f rom   b oth   t he   p ositive   (brown)   a nd   n egative   ( blue)   w ires.    ...
  • Page 22: Hx Display Console Features

    Hx DISPLAY CONSOLE FEATURES Segment   1   Displays   b attery   v oltage.   H eart   R ate   ( requires   A NT+   h eart   r ate   m onitor),   Motor   I D,   C onsole/Motor   p airing   s tatus.   Segment  ...
  • Page 23: Motor Pairing

    11.1 Motor Pairing This   p rocedure   i s   f or   f irst   u se   w ith   r eplacement   m otors   o r   c onsoles.   All   c onsoles,   o nce   p aired   w ith   t heir   M other   m otors,   w ill   a utomatically   p air   with  ...
  • Page 24: Heart Rate Monitor Pairing

    11.2 Heart Rate Monitor Pairing To   u tilise   t his   f eature   t he   H eart   R ate   M onitor   M UST   b e   a n   A NT+   m onitor   otherwise  ...
  • Page 25: Power Mode Setting

    11.3 Power Mode Setting When   s tarting   u p   y our   F alco   e -­‐Motor   s ystem   i t   w ill   d efault   i nto   a n   “ ECO”   mode  ...
  • Page 26: P Ower   L Evel   S Etting

    11.6   P ower   L evel   S etting:   Different   a ssistance   l evels   c an   b e   s et   b y   u sing   p ower   l evels   f rom   + 1   t o+5.      ...
  • Page 27: P Ower   C Urrent   L Evels

    11.8   P ower   C urrent   L evels:   Battery   o utput   c urrent   l evel   i n   Segment   8   i ndicates   h ow   m uch   o f   t he   motor  ...
  • Page 28: L Ock   M Ode

    11.11   L ock   M ode:   Lock   M ode   i s   s hown   o n   u pper   l eft   s ide   of   t he   c onsole.     Lock  ...
  • Page 29 11.13   O dometer   S etting:   If   n ot   d isplaying   O DO   i n   Segment   4 ,   p ress   a nd   h old   Mode   k ey   f or   2   s econds.    ...
  • Page 30 12 WIRING INSTRUCTIONS...
  • Page 31: Battery Maintenance & Care

    13 BATTERY MAINTENANCE & CARE Lithium-­‐Ion   F lat   P ack   B attery   Unlike   o ther   t ypes   o f   b attery,   t he   l ithium-­‐ion   b attery   h as   n o   ‘ memory   e ffect’   o f   any  ...
  • Page 32 WARNING   U se   o nly   t he   m ain   a dapter   s upplied   t o   c harge   t he   b attery. Before   c onnecting   t he   m ains   a dapter   t o   t he   m ains,   y ou   m ust   c heck   w hether   t he   mains  ...
  • Page 33 Long   T erm   B attery   S torage:     When   s toring   y our   F alco   e -­‐Motors   b attery   f or   m ore   t han   2   m onths,   p lease   follow  ...
  • Page 34: Warranty

    WARRANTY:     LIMITED   WARRANTY   FALCO   warrants   that   the   products   and   services   furnished   to   Buyer   shall   be   free   from   defects   in   material   and   workmanship.   The  ...

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