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Big Backyard BALMORAL A24655E Installation And Operating Instructions Manual

For use with selwood 1.2 metre fort – a23835e
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for use with SELWOOD 1.2 METRE FORT – A23835E
INSTALLATION AND OPERATING INSTRUCTIONS
5.22m
1.22m
7.15m
3.15m
5 - 7 Hrs
Two person
assembly
3404655E
BALMORAL – A24655E
WARNING
often and give them to any future owner of this play system . Manufacturer contact information provided below .
OBSTACLE FREE SAFETY ZONE - 5.22 x 7.15 m area requires Protective Surfacing . See page 3 .
MAXIMUM VERTICAL FALL HEIGHT - 1.8 m
CAPACITY - 4 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child .
RESIDENTIAL HOME USE ONLY . Not intended for public areas such as schools, churches, nurseries,
day cares or parks
For Outdoor Family Domestic Use Only
Solowave Design
375 Sligo Rd . West, PO Box 10
Mount Forest, ON Canada N0G 2L1
Toll Free: 1-877-966-3738
support@solowavedesign .com
United Kingdom
Toll Free: 0870 145 2145
Email: info@selwoodproducts .co .uk
Other Countries:
Please refer to label affixed to outside of carton .
The 1-877 number on the Owners Manual &
Safety Instructions is for North America only .
To reduce the risk of serious injury or death, you must read and
follow these instructions . Keep and refer to these instructions
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . pg . 3
Instructions for Proper Maintenance . . . . . . . . . . pg . 4
About Our Wood – Limited Warranty . . . . . . . . . . pg . 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . pg . 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 7
Installation of I .D ./Warning Plaque . . . . . . . . Final Step
Rev 02/08 /2011

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Summary of Contents for Big Backyard BALMORAL A24655E

  • Page 1 BALMORAL – A24655E for use with SELWOOD 1.2 METRE FORT – A23835E INSTALLATION AND OPERATING INSTRUCTIONS WARNING 5.22m To reduce the risk of serious injury or death, you must read and follow these instructions . Keep and refer to these instructions 1.22m often and give them to any future owner of this play system .
  • Page 6 Square Assembly...
  • Page 7 Part Identification (Reduced Part Size) F1 - F18 (2) CE Access Board 1 x 6 x 19-3/4" Nominal Size Actual Size 1½" x 5 " ⅜ 3630606 Box 1 2" x 6" " x 3 " ⅜ ⅜ 2" x 4" (8) Cedar Floor Board 1 x 5 x 35¼"...
  • Page 8 Part Identification (Reduced Part Size) BR1 -BR16 (2) Rock Rail 2 x 3 x 51" 3640349 Box 1 (2) Gable Block 2 x 2 x 15" (2) Floor Gusset 2 x 3 x 11" BR12 3641561 Box 1 3640367 Box 1 (1) Gusset 5/4 x 4 x 18-1/2"...
  • Page 9 Hardware Identification (Actual Size) (7) Pan Bolt 1/4 x 3/4" (1) Hex Bolt 1/4 x 1 1/2" 9277212 1/4" Lock Washer 1/4" Flat Washer 1/4" T-Nut 9274203 1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (22) Hex Bolt 1/4 x 2" 9277220 (1) Pan Bolt 1/4 x 1 1/4"...
  • Page 10 PRODUCT NUMBER: A23835E & A24655E CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3) CARTON I.D.

  • Page 11: Assembly

    Step 1: Rock Wall Assembly Fig. 1.1 Note: The holes in the rock boards must orient to the x 4 per top of the boards. board Bottom 8-1/8” Note: Gaps between boards 2-1/8”, approx. not to exceed 2-3/8” A: Lay 2 (BR1) Rock Rails down, side by side with angled edges facing down. (fig. 1.1) B: Place (F1) CE Access Board on the bottom of each (BR1) Rock Rail as shown in fig.

  • Page 12: Step 2: Wall Assembly

    Step 2: Wall Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock T- Nut Note: Pre-drill all holes using a 1/8” drill Predrill 1/8”...
  • Page 13 Step 3: Swing Wall Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock T- Nut Note: Pre-drill all holes using a 1/8” drill Predrill 1/8” Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...

  • Page 14: Step 4: Front Frame Assembly

    Step 4: Front Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock T- Nut Note: Pre-drill all holes using a 1/8” drill Predrill 1/8” Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...

  • Page 15: Step 5: Back Frame Assembly

    Step 5: Back Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock T- Nut Note: Pre-drill all holes using a 1/8” drill Predrill 1/8” Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...
  • Page 16 Step 6: Floor Frame Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. A: From inside of assembly, measure 2-1/8” down from the tops of each (F17) End Floor (fig. 6.2 & 6.3) then attach (BR5) Floor Joist using 2 (S4) #8 x 3”...
  • Page 17 Step 7: Attach Floor Boards A: Install 1 (F6) Cedar Gap Board tight to each end of the assembly attaching to (BR6) Side Joist, (BR5) Floor Joist and (F12) Front Floor using 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 7.1) x 5 per board Fig.
  • Page 18 Step 8: Attach Gussets Predrill Pilot Holes for Lag Screw Predrill 1/8” Note: Pre-drill all holes using a 1/8” drill Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Washer hole as a guide A: On the Swing Wall side place 1 (BR2) Floor Gusset tight to the bottom of the (F6) Cedar Gap Board make sure assembly is square, then attach to each (F13) Post with 1 (LS3) 1/4 x 3”...
  • Page 19 Step 9: Attach Rock Wall to Fort A: Place Rock Wall Assembly from Step 1 on (BR7) Floor Back, flush to the edge and 1/2” down from the top as shown in 9.1, 9.2 & 9.3. Attach (BR1) Rock Rails to (BR7) Floor Back using 3 (S2) #8 x 1-1/2” Wood Screws and 1 (S3) #8 x 2-1/2”...
  • Page 20 Step 9: Attach Rock Wall to Fort cont. C: Attach (F1) CE Access Board to top of Rock Wall Assembly, flush to top of (BR1) Rock Rails using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 9.5) Fig. 9.5 Wood Parts Hardware CE Access Board 1 x 6 x 19-3/4”...
  • Page 21 Step 10: Attach SW Mount and Roof Side A: On the Swing Wall side of the assembly attach (BR9) Roof Side to both (F13) Posts with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut). Make sure to keep the bolts loose. (fig. 10.1 & 10.2) B: Attach (BR14) SW Mount to (F17) End Floor, (F14) Wall Support and (BR9) Roof Side with 3 (G4) 5/16 x 4”...
  • Page 22 Step 10: Attach SW Mount and Roof Side cont. D: On (BR9) Roof Side and (F17) End Floor in the holes next to (BR14) SW Mount install 1 (PB1) 1/4 x 3/4” Pan Bolts (with lock washer, flat washer and t-nut) in each board as shown in fig. 10.3. Fig.
  • Page 23 Step 11: Swing Side Wall Assembly A: In between both (F13) Posts on Swing Wall side attach 7 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8” Truss Screws per board. The first and last board should be tight against each (F13) Post.
  • Page 24 Step 12: Chalk Wall Frame A: Attach (BR13) Back Roof Support to (BR7) Floor Back with 1 (H1) 1/4 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) and to (F10) Top Front Back using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and t-nut).
  • Page 25 Step 13: Chalk Wall Assembly A: On the back of the assembly, attach (BR4) Panel Frame to (F13) Post using 2 (S2) #8 x 1-1/2” Wood Screws. The top of (BR4) Panel Frame is tight to the bottom of (F10) Top Front Back. (fig. 13.1 & 13.2) B: Place (F5) Cedar Wall tight to the bottom of (BR4) Panel Frame and attach to (F13) Post using 2 (S2) #8 x 1-1/2”...
  • Page 26 Step 13: Chalk Wall Assembly cont. C: Place the Chalk Wall Tarp in between (BR13) Back Roof Support and (F10) Top Front Back and (F5) Cedar Wall. (fig. 13.3) D: Attach Chalk Wall Tarp to (F10) Top Front Back, (BR4) Panel Frame, (F5) Cedar Wall and (BR13) Back Roof Support using 12 (S5) #8 x 1/2”...
  • Page 27 Step 14: Front Frame Assembly Hex Bolt Assembly Lock T- Nut Washer Flat He x Washer Bolt A: Attach (BR8) Roof Upright to (F12) Floor Front with 1 (H12) 1/4 x 3” Hex Bolt (with lock washer, flat washer and t-nut) and to (F15) Front Top using 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut). Make sure (BR8) Roof Upright is flush to the bottom of (F12) Floor Front.
  • Page 28 Step 15: Front Wall Assembly If you purchased a Selwood Spiral Wave Slide refer to that manual. A: Attach 1 (F5) Cedar Wall to (F13) Post using 2 (S2) #8 x 1-1/2” Wood Screws and to (BR8) Roof Upright with 2 (S1) #8 x 1-1/8”...
  • Page 29 Step 16: Wall Assembly If you purchased a Selwood Spiral Wave Slide, Selwood Monkey Ladder or Oriana Pavillion refer to that manual. Hex Bolt Assembly Lock T- Nut Washer Flat He x Washer Bolt A: Attach (BR9) Roof Side to each (F13) Post with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig.
  • Page 30 Step 16: Wall Assembly cont. D: In between (F13) Post and (F5) Cedar Wall on Wall side attach 8 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8” Truss Screws per board. The first should be tight against (F13) Post and the last board tight to (F5) Cedar Wall on Front Wall..

  • Page 31: Step 17: Roof Frame Assembly

    Step 17: Roof Frame Assembly A: Attach (BR11) Roof Ridge to (BR13) Back Roof Support and (BR8) Roof Upright using 2 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 17.1 & 17.2. B: Attach 1 (BR15) Gable Front to each (BR9) Roof Side with 2 (S2) #8 x 1-1/2” Wood Screws per board. Make sure the Gable Front is flush to the bottom of the Roof Side.
  • Page 32 Step 17: Roof Frame Assembly cont. D: The side of (BR10) Roof Support that measures 15-1/2” from the end to middle of centre hole attaches to (BR8) Roof Upright with 1 (S2) #8 x 1-1/2” Wood Screw as shown in fig. 18.5. The other end attaches to (F13) Post using 1 (S2) #8 x 1-1/2”...
  • Page 33 Step 18: Attach Gable and Roof Tarps A: From inside the fort attach the Gable Tarp to both (BR10) Roof Supports and (F15) Front Top using 10 (S5) #8 x 1/2” Pan Screw (with #8 flat washer). (fig. 18.1) B: Place Roof Tarp over (BR11) Roof Ridge making sure bottom edges of tarp are even on both sides of assem- bly.
  • Page 34 Step 19: Attach Slide to Fort (Sold Separately) A: Place Slide in the centre between (F13) Post and (BR8) Roof Upright as shown in fig. 19.1. B: Pre-drill and attach slide to fort through (F2) Cedar Floor Boards and (F12) Floor Front with 3 (S7) #12 x 2” Pan Screws.
  • Page 35 Step 20: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND A: Drive 1 (BR16) Ground Stake 10-1/2” into the ground at each (F13) Post shown in fig. 20.1 and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2”...
  • Page 36 Step 21: Install Hole Plugs If you purchased a Selwood Three Position Swing refer to that manual. If Bolt protrudes Warning! Check entire play centre for beyond T-Nut bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. Use an extra Flat W asher A: Attach 4 Hole Plugs to the (BR14) SW Mount as shown in fig.
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 MAIL TO: Fill out your registration card online at Solowave Design www.bigbackyard.com/ownerslounge 375 Sligo Road W. Mount Forest, Ontario, Canada Big Backyard would like to say Thank You for N0G 2L1 your time and feedback. Attention: Customer Service REVISION: 12/01/09...