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Erato Pony PS9 User Manual

Hot air automated pellet stove
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USER MANUAL
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ERATO Pony PS9
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Summary of Contents for Erato Pony PS9

  • Page 1 USER MANUAL of hot air automated pellet stove ERATO Pony PS9 http://www.erato.bg...
  • Page 2 IN CASE THAT REQUIREMENTS, DEPICTED IN THIS MANUAL ARE NOT SATISFIED, FAILURES OF THE UNIT COULD BE EXPECTED, EVEN FATAL CONSEQUENCES, WHICH ERATO COMPANY DOES NOT TAKE RESPONSIBILITY. Hot air automated pellet stove “ERATO Pony PS9” user manual; (document version: 13.03.2011 11:53) Page. 2/55...

  • Page 3: Table Of Contents

    The unit is equipped with: ....................5 The unit is supplied with: ....................6 Technical data of hot air automated pellet stove, “ERATO Pony PS9” ....7 Description of the construction of hot air automated pellet stove “ERATO Pony PS9” 11 Installation process.....................
  • Page 4 Electrical scheme of the apliance................51 QUALITY CERTIFICATE ....................52 WARRANTY CONDITIONS ....................53 WARRANTY SERVICE PROCEDURES LIST ..............54 Declaration of Conformity..................... 55 Page. 4/55...

  • Page 5: Description And Advantages Of Hot Air Automated Pellet Stove "Erato Pony Ps9

    1. Description and advantages of hot air automated pellet stove “ERATO Pony PS9”. “ERATO Pony PS9” is steel-plate hot air pellet stove, which uses solid biomass fuel in shape of pellets. The stove is designed for local heating of domestic and office spaces. The boiler uses wood pellets, as well as other type/shape of biomass;...

  • Page 6: The Unit Is Supplied With

    The unit is supplied with: • Automatic fuel ignition system; • Automatic fuel feeding auger system; • Remote control; Unit’s advantages: • The hot air stove gives you an incredible feel of warmth and comfort due to a controlled and highly efficient combustion process. •...

  • Page 7: Technical Data Of Hot Air Automated Pellet Stove, "Erato Pony Ps9

    Technical data of hot air automated pellet stove, “ERATO Pony PS9” • Thermal and technical data for hot air stove “ERATO Pony PS9”, utilizing wood pellets are given in Table 2.1; • Dimensions and technical data for hot air stove “ERATO Pony PS9”, are given in Table 2.2;...
  • Page 8 Table 2.2 Dimensions and technical data for hot air stove “ERATO Pony PS9”, utilizing wood pellets. The recommended fuel for hot air stove “ERATO Pony PS9”, utilizing pellets is: wood pellets with specific size – diameter 6 mm. Main characteristics of the fuel are given in the next table.
  • Page 9 > < Table 2.4 Pellets classification, considering their physical properties (based on fuel proximate analysis) – according to fuel evaluation methods, developed and applied in ERATO company; where: – ash contents, dry basis, [%]; DU – mechanical durability, [%]; Page. 9/55...
  • Page 10 The European wood pellets standard EN 14961-2:2010 defines wood pellets certificate ENplus for pellets, utilized in boilers and appliances for domestic heating systems. The certificate EN-B is applied for pellets, utilized in industrial boilers. In principal the ENplus standard defines two quality classes: А1 и...

  • Page 11: Description Of The Construction Of Hot Air Automated Pellet Stove "Erato Pony

    Description of the construction of hot air automated pellet stove “ERATO Pony PS9” The heat exchanger of the stove complies with the acting requirements for such kind of units, defined in operating norm: EN 303-5/2000 – „Heating boilers for solid fuels, hand and automatically fired nominal heat output up to 300 kW.
  • Page 12 Fuel hopper cover Decorative guiding screen for the hot air Door with fire-prove glass Handel Cover for the ash container Figure 3.1. External view and description of the main modules of hot air stove “ERATO Pony PS9”; Page. 12/55...
  • Page 13 Main dimensions of hot air stove “ERATO Pony PS9” are given in figure 3.2., 3.3 and 3.4. Figure 3.2. Front and back view of hot air stove “ERATO Pony PS9”; Figure 3.3.Top and left-hand side view of hot air stove “ERATO Pony PS9”...
  • Page 14 Main modules/elements of hot air stove “ERATO Pony PS9” are given in figure 3.4. Interface panel of the control module of the stove Fuel hopper Fuel-auger Stainless-steel burner Fuel-auger motor Hot air fan Pipe for fresh air Flue-gas channel Flue-gas fan Guiding plate –...

  • Page 15: Installation Process

    ATTENTION: Keep all packing materials out of reach of children. Throw them away in the designated for that purpose places. Requirements during installation of hot air stove “ERATO Pony PS9” • The room, dedicated to mount the stove, should be supplied with fresh air supply duct, necessary for optimal combustion process as well as room ventilation.
  • Page 16 • The Stove needs to be installed on a floor with required strength and fire- resistance. In case of not meeting these requirements you need to chose other place for installing the stove or to take the necessary actions in order to improve the place for installation in order to meet the requirements.
  • Page 17 • Appliance positioning in order to achieve comfortable maintenance. o Minimal distance of 500mm in front of the unit and any wall should be provided; o Minimal distance of 150mm from the rear wall of the unit and any wall should be provided;...
  • Page 18 Zone 1 Zone 2 Figure 4.1. Outer view of hot air stove “ERATO Pony PS9” with marked hot zones which must be taken in count during exploitation (Marked zones are with temperatures exceeding the safe values and it is possible to cause burns in contact;...
  • Page 19 EXPLANATION: The surface temperature of the marked zone 1can exceeds C, the temperature of the glass (marked as Zone 2) of the burning chamber can rich 280-300 • Placing the stove according connection to the power supply: Place the appliance so a free connection to a power outlet can be easily made (230V/50Hz).
  • Page 20 The exit of the chimney needs to be away of other buildings. • The automated hot air pellet stove „ERATO Pony PS9” is different from the stoves with manual fuel loading – the stove is equipped with flue gas fan creating under pressure in the burning chamber.
  • Page 21 valves which will create resistance in the movement of the flue gases is prohibited. The connecting pipe needs to be anchored. Also you can use a flexible pipe. In cases of curvatures they must be with maximum radios. In the table below is provided information for the length of the connecting pipe in function of the diameter.
  • Page 22 preventing it from getting clogged. This end needs to be protected from water getting in cases of rain or a float. It also needs to be away from the chimney. In cases of not enough fresh air being supplied to the room the concentration of oxygen droops and that can cause serious danger for the health of living organisms.

  • Page 23: Entering The Appliance In Service

    Entering the appliance in service.. ATTENTION: • The unit should be installed, adjusted and verified ONLY by trained and authorized staff. • The finishing of the installation of the unit and the tests for functionality must be noted in the warranty card. All the designated for that purpose areas in the warranty card must be correctly filed;...

  • Page 24: Starting Hot Air Pellet Stove "Erato Pony Ps9" Procedure

    Unburned fuel in the ash container; o Clogging the fuel feeding screw and stopping of the stove ; 5.2. Starting hot air pellet stove “ERATO Pony PS9” procedure. Basic requirements: • Any maintenance procedures should be performed in accordance with the described in this manual;...

  • Page 25: Interface Control Board Of Hot Air Pellet Stove"Erato Pony Ps9

    5.2.1. Interface control board of hot air pellet stove“ERATO Pony PS9” Display Clock Air temperature in the room Indications of Button (3) – the work Menu regime of the basic modules Buttons (1) and (2) – Temperature set up Button (4) – On/Off Button (5) and (6) –Heating power...
  • Page 26 Alarm Table 5.1. Indication signs for the work of the modules of hot air pellet stove “ERATO Pony PS9” Elements of the interface board and their function: • Button (1) and (2) – Temperature set up in the heated room •...

  • Page 27: Description Of The Function Of The Buttons Of The Interface Panel

    Temperature set up Buttons (5) and (6) –power level set up Figure 5.2. Remote control of hot air pellet stove “ERATO Pony PS9”. EXPLANATION: • ON/OFF of the stove (same as Button (4) of the interface board) simultaneously press Buttons (1) and (6);...
  • Page 28 Menu menu power Goes to the previous Programming menu Saves the changes. Table 5.2. Description of the function of the buttons for control of hot air pellet stove „ERATO Pony PS9” in different regimes of the control module. Page. 28/55...

  • Page 29: Power Supply Of The Stove

    5.2.3. Power supply of the stove • The unit should be connected to the main power supply with the provided connection cable, according to the safety rules and appropriate norms; • The hopper should be filled with pellets, in order transport material by the pellet feeding auger to the burner.

  • Page 30: Set Up Of The Stoves Parameters

    EXPLANATION: • In regime of igniting the fuel is activated module heating element, which is placed on the right hand side of the burner, the heated air (from the heating element is delivered in the bottom right side of the burner. The heating element stops after a preset temperature of the smoke gases is reached.
  • Page 31 Index of Function Explanation the menu Time setup Setup of the time and date Menu Control of the work regime of the In this menu you can enable or hronostad disable the hronostad In this menu you setup the daily Menu Control of a daily program.
  • Page 32 EXPLANATION: „OFF” Means that the function will not be carried, If the time is set so the function will be carried in that time. ATTENTION: • When changes are made, you need to be careful not to cover ant time interval that is already set;...
  • Page 33 12 - STOP Program 2 Hour 13 - Monday Program 2 ON/OFF 14 - Tuesday Program 2 ON/OFF 15 - Wednesday Program 2 ON/OFF 16 - Thursday Program 2 ON/OFF 17 - Friday Program 2 ON/OFF 18 – Saturday Program 2 ON/OFF 19 –...

  • Page 34: Set Up Of The Stove According To The Thermal Power Needed

    The producer has the right to make changes to the setting and the program of the stove, without being obligated to inform the end user. EXPLANATION: The stove heats the premises by confection and heat radiation so it is easy to determine the power output by measuring the fuel consumption, knowing the caloricity of the fuel and the efficiently of the appliance.

  • Page 35: Nominal Operation Mode Of The Stove

    • (2) Decreasing the temperature by 1 °C; 5.2.7.2. Changing the power level: Is done by buttons (5) and (6): • (5) Increasing the power level by 1 ; • (6) Decreasing the power level by 1 ; EXPLANATION: The power level can be changed in diapason from 1 to The remote control has the same functions;...

  • Page 36: Adjustment Of The Thermal Capacity Of The Stove

    • The optimal heat load to the materials of which the stove is constructed is at power level 3. It is recommended using it at this level in order to increase the live-spend of the stove; • Work on maximum power level is not recommended; ATTENTION: The air flow rate is crucial for optimal operation of the combustion process, organized in the stove–...

  • Page 37: Stopping The Operation Of The Stove

    5.4. Stopping the operation of the stove. Stopping the stove is done by holding button (4) for fey seconds. Then the stove goes from working regime to a resting regime. That is realized by stopping the fuel flow, the remaining fuel is burned and at the same time the stove stars to cool.
  • Page 38 Cleaning with vacuum-cleaner Figure 5.3. A sample for cleaning of hot air pellet stove “ERATO Pony PS9”. After the cleaning is done, connect the stove back to the power grid The recommended periods for cleaning are shown in the next table.
  • Page 39 Тable 5.6. Recommended periods for cleaning of hot air pellet stove „ERATO Pony PS9”; EXPLANATION: • The cleaning of the burner is done with appropriate tools. The main goal is to remove all foreign materials and to ensure free passage of the air used for combustion.
  • Page 40 • The cleaning of the burning chamber is done when the stove is completely cooled. It is done by vacuum-cleaner. Make sure that the ash is completely extinguished. Be careful not to put the vacuum-cleaner on fire. • The cleaning of the ash from the burning chamber is done when the guiding plate is removed.

  • Page 41: Turning Off The Stove

    Guiding plate for the smoke gases Handel for easy removal Figure 5.4. A view of hot air pellet stove„ERATO Pony PS9” with open door and removed guiding plate. 5.6. Turning OFF the stove. Turning OFF of the stove is done accordingly the previous point of the manual after that is possible to disconnected from the stove.

  • Page 42: Showing And Teaching The End User About The Maintenance And Adjustment Procedures

    Safety and unexpected risks Risks could arise at the exploitation of the stove: The hot air pellet stove„ERATO Pony PS9” is designed according to the safety requirements of the operating European standards and norms. However safety and unexpected risks could arise in situations like following: •...
  • Page 43 • The safety instructions, described in this manual are not followed and fulfilled; Unexpected risks: The unit is designed and produced according to the requirements of the operating EU safety norms. However, in spite of that possible risks are considered as a result of the operating process of the boiler, it is possible to arise risks as follows: •...

  • Page 44: Operation Faults And Their Repairing From The End User

    5.9. Operation faults and their repairing from the end user No Operation fault Cause Method for repairing Insufficient heat Adjustment of operating parameters temperatures in capacity is required – see increasing of the heat heat capacity supplied room room It is necessary to increase the temperature assigned temperature High...
  • Page 45 Table 5.7. Description of operation faults of the hot air pellet stove „ERATO Pony PS9”, causes and methods for repairing. ATTENTION: In case of failure the stove needs to be stopped and cooled to room temperature.

  • Page 46: Alarm Messages, Shown On The Display Of The Stove

    5.10. Alarm messages, shown on the display of the stove Massage Cause of the Explanation Actions for elimination of the displayed alarm alarm ALARM Problem in the The alarm appears when the sensor for It is necessary to check the sensor SOND function of temperature of smoke gases is damaged,...

  • Page 47: Operation Faults And Their Repairing From The Service Personal

    5.11. Operation faults and their repairing from the service personal EXPLANATION: The next table is given for information in order of easy diagnostic of malfunctions of the appliance. ATTENTION: • All actions and work with the stove by means of repairs or checks need to be done when the stove is disconnected from the power supply;...
  • Page 48 The connecting pipe of Check the connecting pipe of presostad the presostad for connectivity defective, removed or and possibility. clogged Defective control Change the control board board 3. The safety Blocked smoke tract Clean and check the chimney thermostat and the smoke tract for any activated untied spots.
  • Page 49 The fuel feeding screw Empty/clean the hopper, screw is clogged and the screw motor Table 5.9. Description of operation faults of the hot air pellet stove „ERATO Pony PS9”, causes and methods for repairing from service personnel - informative. Page. 49/55...

  • Page 50: Hot Air Pellet Stove „Erato Pony Ps9" Warranty Form Completion

    5.12. Hot air pellet stove „ERATO Pony PS9” warranty form completion. The applied WARRANTY FORM should be completed, by filling the required information in the appropriate fields. The assigned field for signatures and stamp should be completed as well in order to VALIDATE the WARRANY FORM of the unit.

  • Page 51: Electrical Scheme Of The Apliance

    6. Electrical scheme of the apliance In Figure 6.1 is shown electrical scheme of hot air pellet stove “ERATO Pony PS9”. Engine convector Smoke fan Engine screw Heating element Thermostat flue gases Thermostat hopper Encoder Thermostat Presostad Smoke fan Figure 6.1. Electrical scheme of hot air pellet stove “ERATO Pony PS9”.

  • Page 52: Declaration Of Conformity

    Bul. “Saedinenie” 67 6300, Haskovo, Bulgaria Declare under our personal responsibility, that the product: Automated hot air stove, working with pellets “ERATO Pony PS9” For which the current DECLARATION states, is in compliance and conformity of all requirements of the standards and normative documents, According to: BDS EN 14785:2006 „Appliances for heating of living areas, utilizing wood...

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