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Legacy
To be automatically connected to your closest Service Center, call us toll-free at:
Model:
Installed by:
Read and understand your user's manual before installing, operating, or
servicing this product. DO NOT DESTROY THIS BOOK
Models: LG1 & LG3
Gold Series Battery Charger
®
Owner's Manual
1-800-DOUGLAS (1-800-368-4527)
Or, visit us at:
http://www.douglasbattery.com/
S/N:
IMPORTANT
AC Input Voltage:
Date:
I.B. 1592
REV: A
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Table of Contents
Summary of Contents for Douglas Legacy LG1
- Page 1 Models: LG1 & LG3 Legacy Gold Series Battery Charger ® Owner’s Manual I.B. 1592 REV: A To be automatically connected to your closest Service Center, call us toll-free at: 1-800-DOUGLAS (1-800-368-4527) Or, visit us at: http://www.douglasbattery.com/ Model: S/N: AC Input Voltage:...
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Page 2: Ac Line Voltage Letter Codes
Legacy Gold Series Owner’s Manual I.B. 1592 ® AC LINE VOLTAGE LETTER CODES The following table describes the code letters to be used in new charger part numbers to indicate the AC line voltage(s) and AC line frequency at which the charger can be operated. Code Voltage(s) Line Frequency... -
Page 3: Table Of Contents
Legacy Gold Series Owner’s Manual I.B. 1592 ® TABLE OF CONTENTS AC LINE VOLTAGE LETTER CODES ..............................1 SPECIALTY CHARGER OPTIONS LIST ..............................1 IMPORTANT SAFETY INSTRUCTIONS ..............................3 TECHNICAL INFORMATION ...................................4 INSTALLATION ......................................5 LOCATION......................................5 Stacking Multiple Chargers ...............................5 ELECTRICAL CONNECTIONS ................................5 On single phase units ................................5 On three phase units.................................5 Connecting Input Power................................6 AC Disconnect ..................................6... -
Page 4: Important Safety Instructions
Lead-acid batteries contain sulfuric acid, which causes burns. Do not get in eyes, on skin, or on clothing. In cases of contact with eyes, flush immediately with clean water for 15 minutes. Seek medical attention immediately. Only factory qualified personnel can service this equipment. For service, contact the nearest Douglas Battery authorized representative at: 1-866-443-9433. -
Page 5: Technical Information
Legacy Gold Series Owner’s Manual I.B. 1592 ® TECHNICAL INFORMATION The nameplate, located on the outside of the charger, should be used to check this application before installation. Part Number This number specifies in general the characteristics of this particular charger and for this reason it is required in any discussion or correspondence regarding this unit. -
Page 6: Installation
Legacy Gold Series Owner’s Manual I.B. 1592 ® INSTALLATION WARNING : The shipping pallet must be removed for proper and safe operation. Location For maximum trouble-free service, choose a location which is free of excess moisture, dust, and corrosive fumes. Also, avoid locations where temperatures are high or where liquids will drip on the charger. -
Page 7: Connecting Input Power
Legacy Gold Series Owner’s Manual I.B. 1592 ® Connecting Input Power WARNING : Make sure the disconnect is in the OFF position and the battery is disconnected before connecting the input power to the terminals of the charger. Connect the input power to the appropriate terminals, including ground. Follow your local electrical or National Electric Code in making these connections. -
Page 8: Parallel Charging (Optional)
Make sure that main breaker is switched off before working on the charger. AC Input Change Quick Tap™ (Optional) Quick Tap™ is a feature to Douglas chargers that allows the user to change AC input easily and quickly. See the heading VOLTAGE CONVERSION for more information. -
Page 9: Charger Features
Legacy Gold Series Owner’s Manual I.B. 1592 ® CAUTION To prevent arcing and burning at the connector and possible battery explosion, press the START/STOP pushbutton first to stop the charge cycle before removing a battery that is currently on charge. 5. -
Page 10: User Parameter Configuration
Legacy Gold Series Owner’s Manual I.B. 1592 ® User Parameter Configuration Adjusting Parameter Settings The charger's user parameters may be configured only while the charger is in idle mode. In order to do so, press the EQUALIZE pushbutton and hold for approximately five seconds. The display will read USEr and is now ready for user parameter configuration. -
Page 11: Charger Faults
Legacy Gold Series Owner’s Manual I.B. 1592 ® Charger Faults The charger control circuitry constantly monitors for several fault conditions. If a fault should occur, the charge in progress is interrupted, and a fault message is displayed on the front panel. A list of the faults and their descriptions follow. -
Page 12: 3Ph Wiring Conn. Chart
Legacy Gold Series Owner’s Manual I.B. 1592 ® 3. Change provided jumpers, on the main transformer primary tap location, as shown on the decal inside the door of the charger, or on the following charts. (Jumpers not being used are stored in the manual's envelope inside the charger). -
Page 13: Ac Input Change With Quick Tap
The frequency of this type of maintenance depends on the environment in which this unit is installed. To be automatically connected to your closest Service Center call us toll-free at: 1-800-DOUGLAS (1-800-368-4527) Or visit us at: http://www.douglas.com/... -
Page 14: Common Replacement Parts
Legacy Gold Series Owner’s Manual I.B. 1592 ® REPLACEMENT PARTS CIRCUIT BOARDS: Gold Series X1060-99-DGF-1 BASE KITS: KIT DESCRIPTION 10” BETWEEN XMR BRACKETS X225-99-1-10 X225-99-3-10 12” BETWEEN XFMR BRACKETS X225-99-1-12 X225-99-3-12 SINGLE PHASE PARTS: DESCRIPTION PART NUMBER DESCRIPTION PART NUMBER DOOR X054-99-1-6B TOP/BACK... - Page 15 Legacy Gold Series Owner’s Manual I.B. 1592 ® Note : The illustration below identifies the location of some important components in 1ph. and 3ph. Standard Chargers. The component P/N may vary from charger to charger. (For a P/N, refer to the 'Replacement Parts' tables). ITEM DESCRIPTION Control transformer...
- Page 16 Legacy Gold Series Owner’s Manual I.B. 1592 ®...
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Page 17: Shunt & Dc Fuses
Legacy Gold Series Owner’s Manual I.B. 1592 ® Replacement part numbers for chargers with letter codes "T", "W", "X", and "Y" shall be referred to the charger's tables with code letter "B" AC Input & Fuses 1PH, Volt Model B (208/240/480 V.) 3PH, Volt Model B (208/240/480 V.) 1 Phase;... -
Page 18: 3Ph Volt Model D (220/380/440 V)
Legacy Gold Series Owner’s Manual I.B. 1592 ® AC Input & Fuses, Multi Shift 3PH, Volt Model D (220/380/440 V.) 3PH, Volt Model J (480/550/600 V.) 3 Phase; Model D 3 Phase;Model J AC FUSES AC FUSES 220 Volts 380 Volts 440 Volts Model 480 Volts... -
Page 19: 1Ph Volt Model D (220/380/440 V)
Legacy Gold Series Owner’s Manual I.B. 1592 ® 1PH, Volt Model J (480/550/600 V.) 1 Phase; Model J 1PH, Volt Model D (220/380/440V.) AC FUSES 480 Volts 550 Volts 600 Volts Model 1 Phase; M odel D I AC Value I AC Value I AC... -
Page 20: Output Cable Replacement
Legacy Gold Series Owner’s Manual I.B. 1592 ® OUTPUT CABLE REPLACEMENT Charger Cable Size Charger AH Rating Standard Cable Gauge 0 - 775 776 - 1050 1051 - 1200 1201 - 1500 NOTE: Cable Kits do not include the connector housing, only the contact, the cable grommet, and cable lugs. These standard kits are nine feet (9’) long. -
Page 21: 1Ph Standard Wiring
Legacy Gold Series Owner’s Manual I.B. 1592 ® 1PH Standard Wiring 3PH Standard Wiring NOTE: For T3, see wiring connection charts. -
Page 22: Schematic, 1 Ph, Volt Model B
Legacy Gold Series Owner’s Manual I.B. 1592 ® SCHEMATIC, 1 PHASE, VOLT MODEL B SCHEMATIC, 3 PHASE, VOLT MODEL B... -
Page 23: Schematic, 1 Ph, Volt Model D
Legacy Gold Series Owner’s Manual I.B. 1592 ® SCHEMATIC, 1 PHASE, VOLT MODEL D SCHEMATIC, 3 PHASE, VOLT MODEL D... -
Page 24: Schematic, 1 Ph, Volt Model J
Legacy Gold Series Owner’s Manual I.B. 1592 ® SCHEMATIC, 1 PHASE, VOLT MODEL J SCHEMATIC, 3 PHASE, VOLT MODEL J... -
Page 25: Schematic, 1 Ph, Volt Model A
Legacy Gold Series Owner’s Manual I.B. 1592 ® SCHEMATIC, 1 PHASE, VOLT MODEL A... -
Page 26: Maintenance Log
Legacy Gold Series Owner’s Manual I.B. 1592 ® MAINTENANCE LOG Modifications to Factory Settings Date Variable Change Service Technician Service Date Description Service Technician...
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