Aurora Archer IS700 Installation & Operating Instructions Manual

Aurora Archer IS700 Installation & Operating Instructions Manual

High efficiency gas log space heater
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Effective January 2009
INSTALLATION
&
SAI Global
Approval No. GSCS20025
OPERATING
Australian Patent
PN 200110001S
INSTRUCTIONS
Serial Number:
B.D. Number:
Model: IS700/IS007
PLEASE KEEP THESE
INSTRUCTIONS FOR
FUTURE REFERENCE
Aurora
CLIMATE SYSTEMS
A.B.N. 43 108 083 987

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Summary of Contents for Aurora Archer IS700

  • Page 1 Effective January 2009 INSTALLATION & SAI Global Approval No. GSCS20025 OPERATING Australian Patent PN 200110001S INSTRUCTIONS Serial Number: B.D. Number: Model: IS700/IS007 PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE Aurora CLIMATE SYSTEMS A.B.N. 43 108 083 987...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY LABEL OPERATING INSTRUCTIONS To The New Owner Automatic Humidifier Operation Safety Labels Operating Instructions Checklist 29-30 Lighting Instructions Fan Operation INSTALLATION INSTRUCTIONS Shutdown Instructions Specifications High Temperature Cut Out General Safety Information Paint Curing - First Firing Clearances to Combustibles Operating Faults Log Installation...
  • Page 3: To The New Owner

    NOTE: AURORA WARRANTY PROGRAM Please note to qualify for the Aurora Warranty Program, you need to fill out the warranty registration form, and have your qualified installer fill out the Installation Commissioning Report. Both documents must be returned promptly to Aurora Climate Systems.
  • Page 4 Note: If this appliance is installed by a licensed gas fitter who is not familiar on the installation of the heater, we recommend that prior to installing the appliance the installer contact Aurora to obtain further advice on the installation of the product. FOR YOUR SAFETY...
  • Page 5: Safety Labels

    2 Mtr flex standard 3 Pin Plug Note: In case of power cord damage, replace only with Archer special cord set, obtainable from your Archer Dealer or direct from Aurora Climate Systems. DO NOT OPERATE THIS APPLIANCE BEFORE READING THE...
  • Page 6: Specifications

    SPECIFICATIONS - MODEL NO. IS700 1 Co-Axial Manifold Flue Starter 65mm 2 Electric Cord 3 1/2” BSP Gas Connection (Inside) 4 3 sided Surround (885 x 742) 5 Air Inlet Cover Plate 6 PVC Exhaust Pipe 40mm 7 Flue Exit Point (centre line)
  • Page 7: Installation Instructions

    INSTALLATION INSTRUCTIONS GENERAL SAFETY INFORMATION This installation must conform with local codes or, in the absence of local codes, with AG 601. Provide adequate clearances around the product for servicing and ensure there are no obstructions to the combustion air intake situated at the back of the heater. (Refer Page 5 item 10 and page 7) The appliance must be installed on a flat, solid continuous surface (ie.
  • Page 8: Clearances To Combustibles

    15mm Note: The Archer Gas Log Space Heater has been tested and approved for zero clearance to combustible materials. Aurora Climate Systems recommends that clearances as listed above should be maintained to allow for removal of the product for servicing.
  • Page 9 INSTALLATION INSTRUCTIONS (Side view main logs and burners) Rear Log Middle Log Front Log Rear Burner Front Burner NOTE: Do not change position of front, middle and rear logs as their positions have been present at the factory. Changing log positions will result in faulty gas burner function or sooting up.
  • Page 10: Log Installation

    INSTALLATION INSTRUCTIONS LOG INSTALLATION - MODEL IS 700 The gas log set (front log, middle log, rear log, left hand side log and right hand side) is pre-set and installed in the factory. Only the left and right hand cross logs are packaged separately inside the firebox for installation by the installer.
  • Page 11 INSTALLATION INSTRUCTIONS Remove all cardboard protection from inside the firebox and the two cross logs. Note: All other logs in the firebox have been preset in the factory and their location should not be changed. Check that logs have not been damaged in transit and the rear log is hard up against the rear of the firebox at the base and at the top.
  • Page 12 INSTALLATION INSTRUCTIONS LOG SET DIAGRAM - IS700 The Gas Log Kit contains the following: Rear Log Middle Log Front Log L/H Side Log L/H Cross Log R/H Side Log R/H Cross Log INSTALLERS - PLEASE NOTE (A) LOG SETTINGS Do not remove logs from heater unless absolutely necessary!! Logs have been preset and aligned for correct performance.
  • Page 13: Fluing Requirements

    INSTALLATION INSTRUCTIONS FLUING REQUIREMENTS Co-Axial Flue Installations Note: This appliance has only been approved for co-axial flue application if the flue (as supplied by the manufacturer) is installed to an external wall or external fireplace. (Refer installation diagram for Co-Axial Flue Installations Pages 14-15-16) Single Flexi Installations Note: This appliance has only been approved for single flue pipe installation if the unit and flue pipe is installed in line with the manufacturer’s installation instructions.
  • Page 14: Fluing Options / Installation

    SINGLE FLUE KIT FOR ARCHER GAS LOG SPACE HEATER For applications on Flexible Single Flue refer pages 16-17-18-19-20 Description Single Flue Adaptor Supplied with heater 40mm ø PVC Pipe 400mm long Supplied with heater 90° PVC Bend Supplied with heater 40mm ø...
  • Page 15 CO-AXIAL FLUE KIT FOR ARCHER GAS LOG SPACE HEATER For applications refer page 15 and page 16 of this Installation Manual. Description Co-Axial Manifold Starter Internal Pipe Spacers 40mm ø PVC Pipe 400mm Approx. 65mm ø PVC Pipe 400mm Stainless Steel Co-Axial Cowl Air Inlet Duct Cover Mounting Plate Use 4 self tapping screws...
  • Page 16 INSTALLATION INSTRUCTIONS Insert Model IS700 -With Co-Axial Flue - Exterior Masonary Fireplace Co axial Flue Pipe up to 1 metre long 1/2” BSP Gas Connection Note: Do not use PVC cement to seal flue pipe connections to allow for removal of flue pipe.
  • Page 17 CREATED FIREPLACE MODEL IS100/IS200 Zero clearance, power flue, single 40mm flue and shallow unit depth allow you to create your own fireplace anywhere in your home with your choice of mantel. Note: Heater must be able to be removed easily for servicing. (Not locked in) 500mm 5100mm Maximum...
  • Page 18 INSTALLATION INSTRUCTIONS Internal to External Wall Installation using 40mm ø PVC Flue. Side Wall Installation (Horizontal Single Flue) External Wall Internal Wall 75mm stainless steel cowl to suit 40mm 90º Elbow PVC flue pipe. Concrete Slab 40mm PVC Pipe CAUTION: PLEASE DO NOT ALLOW WATER TRAPS TO FORM IN FLUE OR HEATER WILL CEASE TO OPERATE.
  • Page 19 INSTALLATION INSTRUCTIONS Internal Wall Under Floor Installation using 40mm ø PVC Flue. Internal Wall External Wall 90º Elbow 75mm stainless steel cowl to suit 40mm PVC flue pipe. 90º Elbow Note: All flue pipe connections need to be sealed with PVC cement, except Flue Fan Connection.
  • Page 20 INSTALLATION INSTRUCTIONS Flexible Flue Kit to suit Fireplace Insert Installations Model IS700 STANDARD FLUE KIT SUPPLIED BY AURORA FOR INSERT INSTALLATION (SFA002) Note: Standard 75mm Cowl to fit 40mm ø pipe is also supplied with flue kit. 40mm N.B. Plain Coupling (Supplied with Flue Kit) (38mm I.D.) 50mm Nylaflow Flexible Hose Nylaflow G.P.
  • Page 21 INSTALLATION INSTRUCTIONS Fireplace Insert Installation Model IS100 -Using Aurora Flexible Flue Kit SFA002 with Single 40mm PVC Flue Pipe using 75mm cowl Fasten 40mm Flue Pipe with Gas Cowl Supplied bracket to stop flue pipe in flue kit being forced downwards...
  • Page 22: Optional Remote Control Thermostat

    Control is a battery operated device, which requires a small amount of low voltage plug in wiring. A wiring loom package is supplied by Aurora Climate Systems, which simply plugs onto the front panel and the red button. Refer Page 22.
  • Page 23 ARCHER GAS LOG SPACE HEATER INSTALLATION OF THE REMOTE RECEIVER AND FRONT FLAME DISPLAY BUTTON Effective 15th April 2008 VIOLET Caution: Please make sure heater is unplugged when installing Remote Control BUTTON Please Note: The front panel must be opened for this wiring to occur. The front panel simply pulls forward - no tools required.
  • Page 24: Gas Connection

    INSTALLATION INSTRUCTIONS GAS CONNECTION (Line Supply) The gas connection is 1/2” BSP supplied in heater. GAS SUPPLY LINE TO HEATER Remove the 2 screws on top L/H front side panel and lift out side panel. Remove rubber grommet from back panel of heater and insert 1/2” copper gas supply line through back panel of heater.
  • Page 25: Gas Valve Adjustment

    INSTALLATION INSTRUCTIONS GAS VALVE PRESSURE ADJUSTMENT The gas valve pressure adjustments must be checked during installation, and if necessary corrected to suit the gas type available. (Reference Page 11) “A” represents the main regulator adjusting screw. Access to this screw is obtained by removing the brass screw cover;...
  • Page 26: Wiring Diagram

    ARCHER 2004 WIRING DIAGRAM 240V 50 Hz TRANSFORMER 240V 240 V ACTIVE BROWN EARTH GREEN CONVECTION FAN CONV.FAN.BLACK ( 13 ) (2) TR.PRIMARY BLACK TR.PRIMARY WHITE (8) 240 V NEUTRAL BLUE (1) CONV.FAN.BLUE NEUTRAL ( 7-5-3 ) MAIN GAS VALVE E 8 PIN 18 OVER TEMP .80 C H S I...
  • Page 27: Safety Screen Installation

    INSTALLATION INSTRUCTIONS MAIN DOOR SAFETY SCREEN INSTALLATION CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE FROM THE MAIN DOOR GLASS AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.ALWAYS ENSURE THAT YOUR SAFETY SCREEN SUPPLIED WITH THE HEATER IS FITTED TO THE MAIN FRONT DOOR OF THE HEATER.
  • Page 28: Insert Surround

    ASSEMBLY AND FITTING OF 3 AND 4 SIDED SURROUND FOR FLAT FRONT MODEL IS 700 DIAGRAM A IMPORTANT NOTE: When fitting the surround to the heater the main door and the lower front panel must be removed. Please keep the wiring intact when removing the lower front panel.
  • Page 29: Automatic Humidifier Operation

    AUTOMATIC HUMIDIFIER OPERATION Most gas heaters dry out the air in the room. (Remember the bowls of water in front of the old gas heaters?) The Archer has ingeniously solved this problem with an Automatic Humidifier. Gas contains moisture which is normally expelled out the flue or chimney after combustion.
  • Page 30: Operating Instructions Checklist

    Archer Heater. Installers who are not familiar with the installation of this appliance should contact Aurora Climate Systems prior to installing the appliance to avoid creating hazardous operating conditions. No deviations on installation are allowed, unless they are specifically approved in writing by the manufacturer of the appliance.
  • Page 31: Operating Instructions Checklist

    OPERATING INSTRUCTIONS CHECKLIST cont... Prior to operating the appliance check for dust or particles lying on top of the burners. Refer Page 10. Check and verify that logs are placed correctly as per instructions on Pages 8-11 of this Installation Manual. If logs are incorrectly positioned or placed wrongly it can create a hazardous situation, and in most instances, the heater will not operate correctly.
  • Page 32: Lighting Instructions

    LIGHTING INSTRUCTIONS Main Electrical power supply must always be switched on to the unit with the two burner switches in the off position (up) before commencing lighting the heater. Turn on main gas supply. Verify that main electrical supply is switched on by checking the 240V AC power status display (Item indication is on.
  • Page 33: Fan Operation

    FAN OPERATION The 3-speed main convection fan will cut in automatically approximately 3 to 5 minutes after the heater has warmed up. Note: The 3-speed main convection fan is automatically controlled and will operate on three preset speeds. Depending on your burner setting and the surrounding ambient temperature, the L.E.D lights (Items 7, 8 and 9) for the fan will light up.
  • Page 34: High Temperature Cut Out

    OVER TEMPERATURE CUT OUT The Archer Gas Log Space Heater is protected against overheating with a high temperature 80° cut out switch to protect the heat exchanger, plastic sump and flue fan. The high temperature cut out switch will automatically switch off the gas supply to the heater, if the temperature in the room where the heater is located reaches approximately 28°C.
  • Page 35: Operating Faults

    UNIT OPERATING FAULTS SERVICE AND INSTALLATION OF THE APPLIANCE SHOULD BE CARRIED OUT BY AUTHORISED PERSONNEL ONLY. THE MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS LOG SPACE HEATERS IS IMPROPER GAS PRESSURE, INCORRECT LOG PLACEMENT, IMPROPER INSTALLATION, INCORRECT FLUE INSTALLATION, INCORRECT SWITCHING OF BURNERS, DIPS/SPIKES IN THE INCOMING POWER OR REVERSE POLARITY’S.
  • Page 36: Maintenance

    MAINTENANCE Your appliance should be inspected, serviced and checked annually by a Note: qualified service person to ensure that your appliance is operating safe and efficiently. Should you detect any abnormality in the operation of your appliance call a qualified service person who has been trained and approved to inspect and service the appliance.
  • Page 37: Gold/Chrome Plated Doors

    GOLD PLATED/CHROME PLATED/STAINLESS STEEL DOORS The gold and chrome plated finish on the door requires little maintenance and needs only to be cleaned with a soft cloth and a small amount of Mr Sheen. Polish gently. Stainless Steel doors can be cleaned with a metal cleaner that can be used on Stainless Steel. Please note: Stains or imperfections on plated finishes are not covered under warranty.
  • Page 38: Complete Unit Warranty

    It is the policy of Aurora that should a fault develop in the Archer Gas Log Space Heater during its warranty period, Aurora will at its own option either fix or repair the appliance in accordance with its present warranty policy. Also the policy of Aurora Climate Systems is if this Archer Gas Log Space Heater is found to be defective in materials or workmanship, Aurora Climate Systems will repair or replace such defects in the Archer Gas Log Space Heater at Aurora’s option in...
  • Page 39 Aurora Climate Systems for inspection or functionality check. Freight or postage both ways is to be paid by the owner. If Aurora finds a fault with the device they will repair or replace it under the normal warranty terms (1 Year).
  • Page 40 Freight. Note: Aurora accepts no responsibility and shall not be liable for any damage caused in transportation or freight to the appliance that results in losses of any kind. Hot Surface Igniters.
  • Page 41: Frequently Asked Questions

    FREQUENTLY ASKED QUESTIONS Front burner is lighting with the red button only. The rear burner isn't starting. (heaters fitted with remote control or wall thermostats) This usually means the remote or wall thermostat has not been switched to the “ON” position or the receiver box inside the heater behind the front panel needs to be re-learnt.
  • Page 42: Frequently Asked Questions

    If the paintwork on the heater is damaged or scratched, can I purchase touch up paint? Yes. Aerosol cans are available with the colour from your place of purchase of the heater or direct from Aurora Climate Systems.
  • Page 43: Notes

    NOTES...
  • Page 44 ATTENTION APPLIANCE INSTALLER PLEASE RETURN THESE OPERATING & INSTALLATION INSTRUCTIONS TO THE CONSUMER (FOR FUTURE REFERENCE) DATE OF PURCHASE...

This manual is also suitable for:

Archer is007

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