Related Manuals for TrailRover ATV
Summary of Contents for TrailRover ATV
- Page 1 Owner’s Guide & Operations Manual Check your local riding laws & regulations before operating this vehicle. TrailRover™ should not be ridden by anyone under 16 years of age...
- Page 2 Warning! Your TrailRover™ ATV is not a toy and can be hazardous to operate. Read this manual in its entirety before operating your ATV making sure you understand all of the instructions prior to use.
- Page 3 • Always follow the age recommendation. • Never allow a child under 16 years of age to operate an ATV over 90 cc. • Never allow a child under 16 years of age to operate an ATV without adult supervision and never allow continued use of an ATV by a child who does not have the ability to operate it safely.
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Page 4: Safety Information
Safety Information • Never use your TrailRover™ on hills that are too steep for the ATV or your abilities. Practice on smaller hills before operating on steeper hills. • Do not modify your TrailRover™ through improper installation or use of accessories. - Page 5 Allow greater distance for braking. • Inspect your TrailRover™ prior to each use to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the manual.
- Page 6 Safety Information Location of Warning and Specification Labels Read and understand all of the labels on your TrailRover™. These labels contain important information for safe and proper operation Never remove the labels from your TrailRover™. If a label becomes difficult to read, contact your dealer for a replacement.
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Page 7: Location Of Parts
Location of Parts 1. Headlights 2. Choke 3. Tail/Brake Light 4. Shift Pedal 5. Foot Rest 1. Spark Arrester 2. Seat 3. Fuel Tank Cap 4. Oil Filter Element 5. Brake Pedal 6. Front Wheel 7. Back Wheel... - Page 8 Location of Parts 1. Clutch Lever 2. Handlebar Switches 3. Parking Brake Lever 4. Ignition Switch 5. Throttle Lever 6. Brake Lever 7. Choke Tip: The front view model may differ slightly.
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Page 9: Function Of Parts
The ignition switch is located on the right side of the body, which has two positions, “ON” and “OFF”. Removing the key can prevent unauthorized use to your TrailRover™ ATV. ON: Put the key in the ignition and turn the key to the “ON’... - Page 10 Once the engine is running, movement of the throttle lever will increase the engine speed. Regulate the speed of the ATV by varying the throttle position. Because the throttle is spring-loaded, your TrailRover™ will decelerate, and the engine will return to an idle any time the hand is removed from the throttle lever.
- Page 11 The brake lever is located at the right handlebar grip. To apply the front brake, pull the brake lever toward the handlebar grip Brake Pedal The brake pedal is located on the right side of your TrailRover™. To apply the rear brake, apply gentle, increasing pressure on the brake pedal.
- Page 12 Shift Pedal Your TrailRover™ is equipped with a constant- mesh 5- speed transmission. The shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting.
- Page 13 Function of Parts Seat To remove the seat, pull the lock lever upward and pull the seat at the rear. To re-install the seat, insert the projection on the front of the seat into the seat holder and push down on the seat at the rear. Adjusting the Front Shock Absorber Assemblies 1.
- Page 14 Charging and Installing the Battery The battery for your new TrailRover™ is installed at the factory prior to delivery. To prolong battery life, after charging, install the battery into the battery case making sure it is held firmly in place with the tightening belt.
- Page 15 Remove the gasoline cap by turning it counter-clockwise. When the correct fuel level has been reached, replace the cap and turn clock wise to lock the cap in place. Your TrailRover™ is designed to operate most efficiently with SAE 15W/40. Use only high quality four-stroke premium engine oil. Adding Engine Oil Warm engine for about 5 minutes.
- Page 16 Get training if you are inexperienced. Beginners should get training from a certified instructor. Become familiar with your TrailRover™ at slow speeds first, even if you are an experienced operator. Do not attempt to operate at maximum speeds until your are completely familiar with the handling and performance characteristics.
- Page 17 Use by children of your TrailRover™ that are not recommended for their age can result in severe injury or death. How to Avoid the Hazard A child under 16 should never operate your TrailRover™ or any ATV with an engine size over 90 cc.
- Page 18 Do not operate after consuming alcohol or drugs. The performance capabilities of the operator may be reduced by the effects of alcohol or drugs. Warning Potential Hazard Operating your TrailRover™ after consuming alcohol or drugs. What Can Happen Serious negative affect on judgement Slower reaction times...
- Page 19 Keep the engine area free of dry grass, brush or other combustible material. Do not touch the hot exhaust system. Do not part your TrailRover™ in a place where others are likely to touch it when it’s hot. Be Careful where you ride Your TrailRover™...
- Page 20 Check fuel line for leaks. Correct if necessary. Engine Oil Check oil level in engine and add oil if necessary. Check TrailRover™ for leaks. Correct if necessary. Front Brake Check operation and make corrections is necessary. Lubricate brake cable if necessary.
- Page 21 The engine will start. *If you are attempting to start your TrailRover™ while the engine is warm, do not adjust the choke lever; leave it in the “ON” position.
- Page 22 Shift into first gear. Open the throttle gradually and at the same time release the clutch lever slowly. Once your TrailRover™ has reached adequate speed, release the throttle and at the same time, quickly pull in the clutch lever. Shift the transmission into second gear.
- Page 23 When ready to stop your TrailRover™, first gently release pressure from the throttle until the throttle is released. Then gently apply pressure to the brake lever until your TrailRover™ comes to a complete stop. Put the engine cut off switch into the “OFF” position. Shift into neutral.
- Page 24 Parking Brake When parking your TrailRover™ on a slope, the parking brake should be used. To engage the parking brake, bring your TrailRover™ to a complete stop by applying the brakes in first gear. Stop the engine and release the clutch lever. With the rear brake applied, apply the parking brake and release the brake pedal.
- Page 25 TrailRover™. Starting and Stopping With them sitting on your TrailRover™ with the engine “OFF”, in an level area free from obstruction, push the TrailRover™ from behind to allow them to get the feel of the moving vehicle and become familiar with the brakes and its movement.
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Page 26: Maintenance
Maintenance Inspection and Maintenance It is very important that you inspect and maintain your TrailRover™ on a regular basis to ensure optimal performance and longevity. If you have the proper tools and experience, you can perform the maintenance yourself in accordance with the instructions provided in this manual. - Page 27 Maintenance General Maintenance and Lubrication miles 200 800 1600 1600 3200...
- Page 28 Replace brake hoses every two years and at any time they are cracked or damaged. Toolkit Included with your TrailRover™ is a basic toolkit that includes a wrench, a box wrench and an air pressure gauge for inspection and maintenance. Tires Check the surfaces of the tires and the air pressure.
- Page 29 Keep children away from oil. Caution After your new TrailRover™ has been used for 20 hours, change the oil in the gearbox. Clean the gearbox with kerosene and add new oil. Check the oil level frequently, making sure that proper levels are maintained.
- Page 30 Do not apply de-greaser to the wheel axles. Rinse dirt and de-greaser from your TrailRover™ with a garden hose. Do not use more water pressure than is necessary. Do not use a pressure washer.
- Page 31 Maintenance Storage Short Term Storage Always store your TrailRover™ in a cool, dry place and cover is with a porous cover to protect it from accumulating dust and dirt. Long-Term Storage Make any necessary repairs before storing your TrailRover™. Before storing your TrailRover™ for several months, clean it thoroughly.
- Page 32 Maintenance Specifications Engine: Air cooled, 4-stroke single cylinder, manual transmission Start Type: Electric Transmission: Chain Drive Engine Gear: 4-3-2-1-N-R Shift Gear: Foot Ignition: CDI Fuel Capacity: 4.2 L Front Brake: Drum Rear Brake: Hydraulic Disc Battery: 12V/9AH Catalytic Converter: 1 Catalytic converter, Single configuration Exhaust Emission Control System: Three-Way Converter (TWC)
- Page 33 Maintenance...
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Page 34: Warranty
Throughout this document, TrailRover™ shall be referred to as the “MANUFACTURER”. Each ATV warranty is given to the original consumer only and terminates upon any transfer of ownership. Commercial applications are excluded from all warranties. -
Page 35: Emission Control System Warranty
TrailRover™. When a warrantable condition exists, your TrailRover™ will be repaired at no cost to you. If an emission related part needs on your TrailRover™ is defective, the part will be repaired or replaced, not the entire vehicle. -
Page 36: Owner's Responsibilities
TrailRover™ Customer Care Department for assistance. 2. If the claim is determined to be valid you will need to submit to the TrailRover™ Customer Care Department the proof to purchase . TrailRover™ Customer Care will determine the proper solution for repairing the ATV. - Page 37 The TrailRover™ warranty is terminated if the ATV has been subject to alteration, misuse, or abuse. Misuse or abuse is defined as but not limited to: theft, use of ATV in commercial applications, failure to follow maintenance schedule, damage caused by clogged or dirty...
- Page 38 TrailRover™ warranties that accompany each TrailRover™ ATV. TrailRover™ would not be taken upon to go by any other warranty. There are no additional warranties, express or implied, which extend beyond the terms of the warranty.
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