Dekeghel CPM80 Instruction Manual

Automatic spiral mixers 80-200 models cpm, cpmel

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INSTRUCTION MANUAL
Dekeghel sa
rue de Tubize 8
1460 Ittre
Belgium
info@dekeghel.com
Tel +32 (0)67 64 63 16
www.dekeghel.com
Fax +32 (0)67 64 77 15
AUTOMATIC SPIRAL
MODELS CPM, CPMel
MIXERS 80-200
Instruction manual for spiral mixer mod. CPM80-200
1

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Summary of Contents for Dekeghel CPM80

  • Page 1 Instruction manual for spiral mixer mod. CPM80-200 INSTRUCTION MANUAL Dekeghel sa rue de Tubize 8 1460 Ittre Belgium info@dekeghel.com Tel +32 (0)67 64 63 16 www.dekeghel.com Fax +32 (0)67 64 77 15 AUTOMATIC SPIRAL MIXERS 80-200 MODELS CPM, CPMel...
  • Page 2: Table Of Contents

    Instruction manual for spiral mixer mod. CPM80-200 Index General Information Pag.4 Documentation supplied This manual Information property rights Conventions Manufacturers identification details Machine identification details EC declaration of conformity CE Guarantee Use of the manual Description of the machine Main parts of the machine...
  • Page 3 Instruction manual for spiral mixer mod. CPM80-200 Trouble-shooting Qualification of the operator Machine scrapping Qualification of the operator Disconnecting the machine Disconnecting procedure Residual risks after machine disconnection List of attached documentation...
  • Page 4: Documentation Supplied

    Instruction manual for spiral mixer mod. CPM80-200 General information Cap. 1 Documentation supplied • Instruction manual ( this booklet ) • Spare parts catalogue Other documentation • Wiring diagrams This manual ADRESSEES • Carrier • Installer • End user • Maintenance engineer Information property rights This manual contains copyright information.
  • Page 5: Conventions

    Instruction manual for spiral mixer mod. CPM80-200 Conventions LINGUISTIC CONVENTIONS • On the left, on the right : When speaking of such, we refer to the operator’s position when facing the control panel. • Qualified workers : all those people who thanks to their training,...
  • Page 6: Manufacturers Identification Details

    Instruction manual for spiral mixer mod. CPM80-200 Manufacturer identification details Machine identification details Type: AUTOMATIC SPIRAL MIXER MOD. CPM 80-200 Fig. 1.1 Position of the name plate...
  • Page 7: Ec Declaration Of Conformity Ce

    Instruction manual for spiral mixer mod. CPM80-200 EC declaration of conformity “ CE” See Enclosure 1 EC declaration of conformity “CE” Warranty GENERAL CONDITIONS • This machine ( indicatine the appropriate serial number ) is guaranteed for 12 months. This guarantee is, however, subject to the claim being made by means...
  • Page 8: Use Of The Manual

    Instruction manual for spiral mixer mod. CPM80-200 REQUEST FOR SPARE PARTS When requesting spare parts please state the following information : • Type of machine • No. Of production order marked on the label. • Year of production. • Reference number of the required part which can be found on the correspondent drawing.
  • Page 9: Description Of The Machine

    Instruction manual for spiral mixer mod. CPM80-200 1.10 Description of the machine INTENDED USE: INTENDED OPERATIONS The machine has been built and designed for cake and bread mixing to obtain shorter working times. The working cycle can be manual or automatic with two speeds and a premixing cycle, all with timer.
  • Page 10: Main Parts Of The Machine

    Instruction manual for spiral mixer mod. CPM80-200 Fig. 1.2 Main parts of the machine...
  • Page 11: Safety Criteria

    Instruction manual for spiral mixer mod. CPM80-200 Safety information Chapter2 Safety criteria During the design and construction of this machine the manufacturer has adopted the criteria and devices needed to satisfy the essential safety requirements imposed by the Machinery Safety Directive 89/392/EEC and subsequent amendments, by the Low Voltage Directive73/23/EEC and subsequent amendments and by the Electromagnetic Compatibility Directive 89/336/EEC and subsequent amendments.
  • Page 12: Qualification Of Personnel

    Instruction manual for spiral mixer mod. CPM80-200 Qualification of personnel STAGE QUALIFICATION OF THE OPERATOR IN CHARGE Transport Qualified carrier informed of : Safety information Transport Charter 2 on pag. 21 of this manual Installation Qualified electrician and qualified mechanic informed of :...
  • Page 13: Safeguards

    Instruction manual for spiral mixer mod. CPM80-200 Safeguards DEFINITION Safeguards are all safety measures which involve the application of specific technical mechanisms ( guards, safety devices ) to protect people from dangers which cannot be made sufficiently harmless through design.
  • Page 14 Instruction manual for spiral mixer mod. CPM80-200 PASSIVE SAFETY DEVICES DEFINITION The passive safety devices are those devices or safeguarding tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene. LIMIT SWITCH DEVICES The machine is equipped with the following limit switch microswitches •...
  • Page 15 Instruction manual for spiral mixer mod. CPM80-200 ACTIVE SAFETY DEVICES DEFINITION Active safety devices are those devices or safeguarding techniques which eliminate or reduce potential hazards and which require active and conscious intervention by the operator in order to activate their accident prevention action.
  • Page 16: Hazardous Areas And Residual Risks

    Instruction manual for spiral mixer mod. CPM80-200 Hazardous areas and residual risks DEFINITION: A hazardous area is any area inside or near the machine which can could constitute a risk for the health and safety of an exposed person. This manual indicates all the procedures during which residual risks for the operator are present.
  • Page 17: Machine Specification

    Instruction manual for spiral mixer mod. CPM80-200 Machine Specifications Cap3 Technical specifications Modello Capacità Capacità Motore Motore Dimensioni Peso Model Impasto farina Spirale vasca Dimensions Weig Dough Flour Spiral Bowl Capacity capacity motor motor CPM 80 2.6 – 4.8 0.66 CPM 100 2.6 –...
  • Page 18: Installation

    Instruction manual for spiral mixer mod. CPM80-200 Installation Capitolo 4 Hazardous areas and residua risks during installation Protective gloves must be worn Protective footwear must be worn. Protective overalls must be worn Handling area of packed or unpacked machines The following risks are present here : •...
  • Page 19: Transport

    Instruction manual for spiral mixer mod. CPM80-200 Transport The instructions given in this section must be carefully followed when transporting the machine. This operation may include the following situations : • Storage of the machine • Initial installation of the machine •...
  • Page 20 Instruction manual for spiral mixer mod. CPM80-200 Fig. 4.1: Lifting with ropes Fig. 4.2: Lifting with pallet ATTENTION: If the machine has been damaged durino transport, inform the manufacturer immediately. The manufacturer should also be informed if there are differences be tween the “ packing list “ and the goods that were actually delivered.
  • Page 21: Preliminary Operations

    Instruction manual for spiral mixer mod. CPM80-200 Preliminary operations CHECK IF THE MACHINE HAS BEEN DAMAGED DURING TRANSPORT Check the condition of the machine taking a close look at the outside and the inside. Any deformation of the visible parts indicates that the machine has been hit by something during transport.
  • Page 22: Preparation For Start-Up

    Instruction manual for spiral mixer mod. CPM80-200 Lighting Adequate lighting is necessary to carry out both normal operation and servicing of the machine in a safe way. The machine has no built-in lighting system. A well lit environment prevents hazards due to shadowed areas.
  • Page 23 Instruction manual for spiral mixer mod. CPM80-200 Checking the safety devices: Before starting the machine, the safety devices should be checked according to the following procedure: • Correct operation of the emergency stop button ( fig. 2.3, pag. 15 );...
  • Page 24: Operator Interface

    Instruction manual for spiral mixer mod. CPM80-200 Operator interface Cap 5 Controls Model CPM Fig. 5.1: Control panel CPM POSITION DESCRIPTION FUNCTION Instant button Jogs the bowl to help the dough extraction. Two position selector When turned to the left : the manual operation cycle is enabled.
  • Page 25: Controls

    Instruction manual for spiral mixer mod. CPM80-200 Model CPMel Fig.5.2: Control panel CPMel: POSITION DESCRIPTION FUNCTION Display Indicates the litres to be discharged ( during dosing ) or already discharged ( after pressing the stop button ) Display Electronic thermometer display...
  • Page 26: Machine Operation

    Instruction manual for spiral mixer mod. CPM80-200 Instruction manual for spiral mixer mod. CPM80-200 Machine operation Chapter 6 Qualifications of the operator The machine should be used only by trained, qualified and authorised personnel who have read and understood the information contained in this manual. The operator must : •...
  • Page 27 Instruction manual for spiral mixer mod. CPM80-200 OMATIC MODE • Position the selector • Decide the bowl rotation direction with the selector • Select the desired time of the 1st speed on the timer • Select the desired time of the 2nd speed on the ti •...
  • Page 28: Spiral Mixer Model Cpmel

    Instruction manual for spiral mixer mod. CPM80-200 Spiral mixer model CPMel The CPMEL model can control the machine functions through programmable settings. It can also control the Water Doser and the Thermic probe according to the sett ing programmed by the user.
  • Page 29 Instruction manual for spiral mixer mod. CPM80-200 • For every extra dosing of the same quantity, it is sufficient to press button the doser is equipped with memory. Even in case of loss of power during the working period, the memory will not be lost and it is sufficient to press button to complete the dosing.
  • Page 30 Instruction manual for spiral mixer mod. CPM80-200 NOTE: • The phase 1 starts with a delay in relation to the water dosing. • The 3 phases are carried out in sequence with a fixed 3 second delay between first and second phase in order to obtain the complete stop of the bowl before the inversion.
  • Page 31 Instruction manual for spiral mixer mod. CPM80-200 6.3.5 TEMPER ATURE PROBE The display normally indicates the entry temperature of the w ater. ssing the button , the word “TEMP” flashes on the display while the temperature indication measured by the thermic probe is indicated on the...
  • Page 32 Instruction manual for spiral mixer mod. CPM80-200 Maintenance Chapter 7 GER : Riscks of electric shocks and sudden movements of the machine during maintenance. Isola te the mac ine fro m electric and hydraulic means. 7.1 Ordinary maintenance For ordinary maintenance we intend all the operations that can be done by the operator. We intend daily cleaning of the machine, periodic inspections in order to avoid future inconveniences enabling the operator to use the machine securely.
  • Page 33: Maintenance

    Instruction manual for spiral mixer mod. CPM80-200 PART TO BE CLEANED HOW AND WHAT TO USE Stainless steel se hot water and a neutral degreaser for food. Painted s teel Use hot water a nd a neutral degreaser for food.
  • Page 34 Instruction manual for spiral mixer mod. CPM80-200 7.3 Procedure fo r head belt tens ioning If the belt tens ion needs to be regulated, proceed as follows : • Remov e the head cover • Loosen the four screws that sustain the motor without unscrewing them completely.

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