20101112 rev6 Installation and Operating Manual Revised for Drill Shack Modification CERTIFIED TO CSA AND UL STANDARDS International Thermal Research www.pioneerspaceheaters.com...
Table of Contents Table of Contents ................. i Table of Contents ................ ii Overview ..................1 Safe Operation ..............1 DOs and DO NOTs ..............2 Components................4 Installation ................6 Operation ................12 Oil Control Valve..............14 Maintenance ............... 15 Trouble Shooting ..............
ITR dealer. The heat output range for your modified Prospector heater is 20,000 to 35,000 BTU’s. This is sufficient capacity to heat areas such as cabins, workshops, small warehouses, etc. Table 1: General Information...
DOs and DO NOTs All heaters must be installed according to the installation rules mandated by local, state/provincial and federal government authorities. These regulations deal with various matters including heater and flue set backs and fuel storage. DO determine what regulations apply in your local area. DO NOT install the heater or flue unless installation conforms with the regulations governing your location.
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All heaters, regardless of the type or make, can malfunction and all manufacturers recommend that heaters are not left running unattended. DO NOT leave the heater running unattended. The Prospector is mechanically capable of operating unattended, but if there is a malfunction ITR accepts no responsibility or liability for any damage caused, regardless of the type or extent of the damage.
3. Components A.) Prospector major external components Heater Shell (1) – The heater shell assembly is the area heater containing perforated burner shell. Top Lid (2) – Contains a sight glass to observe the flame. – Perforated Guard shield surrounding Prospector Valve Heat Shield (4) –...
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Burner Heat Shield (24) – Heat shield to keep heat inside the Burner Shell and away from the bottom of the Prospector Unit. S-Tube (25) – The large capped tube in the center of the perforated Burner Shell is the S-Tube.
Installation A.) Location and Mounting The Prospector heater may be placed on a flat level surface made of material that can resist heat. Hardwood, plywood, concrete, etc. are acceptable. The Prospector should not be mounted directly on a carpeted floor. Use a solid platform or rigid heat resistant material between the carpet and the heater.
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The Prospector does not come with an exhaust flue stack. Blue stove pipe or All- Fuel “L” type vent capable of continuous use for flue gas temperatures up to 1000˚F may be used.
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SAMPLE EXHAUSTS: ROOF EXIT AND SIDEWALL EXIT Exhaust location: angled roof (standard configuration) Prospector heater Exhaust location: with a three foot vertical sidewall horizontal run. (optional) configuration) 13 feet of vertical stack height in total is required versus the standard 9 feet.
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DRAFT CONDITIONS All heaters require the proper draft. If a draft meter is available, set the heater to the recommended water column reading. The recommended draft for the Prospector is between .040-.060 inches water column. This is measured 18” (45cm) up the stack, before the draft regulator, and with the final exhaust stack configuration in place.
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The Prospector emits very little carbon and soot into the flue system. However it may be convenient to design your flue system so it can be brushed clean if necessary. For safe operation, it is highly recommended that the installed exhaust system be inspected by a qualified professional to ensure the suitability of the type and method of the installation.
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The fuel line must be clear of any air prior to operating the heater. A fuel line kit or a solid fuel line both must be cleared of air once the fuel line is attached to the heater (shown below USING A FUEL LINE KIT Place the fuel line filter with attached hose into the fuel of the fuel tank.
5. Operation The Prospector heater requires a break in period between 1 and 2 hours. During this period, some smoke and fumes may be generated from the heater shell itself; make sure there is enough ventilation for the smoke and fumes to escape the living or operating areas.
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Open the lighting port lid on the side of the burner shell • and insert the cup inside the heater to the gap just beyond the high fire ring and before the circular plate. Pour the contents of the cup onto the burner base by turning the cup upside down.
TOBY Oil Valves are very simple to operate; the key parts to operating a TOBY Valve for the Prospector are the Control knob and the actuating lever. The control knob controls the fuel flow rate and can be rotated counter clockwise from the off position, which is the “0”...
Maintenance A.) Regular Maintenance To ensure that your Prospector heater operates properly; every 750 hours of operation or; • if the output of the heater appears to be have decreased from the same valve •...
Drain all fuel lines and any fuel from the heater • ATTENTION: Regular maintenance is required for the Prospector heater to perform as designed. Failure to maintain the heater as required will not only void your warranty but can cause the heater to be dangerous to operate.
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• you have the recommended draft or consult with your authorized Pioneer dealer for the need of a longer flue stack height. Note: If Prospector heater is still not functional, contact your authorized Prospector dealer or ITR. International Thermal Research...
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ITR IN CANADA: ITR IN THE UNITED STATES: 2431 Simpson Road 11915 NE 56 Circle, Suite B Richmond, BC, Canada V6X 2R2 Vancouver WA USA 98682 Tel: 1-800-755-1272 or 604-278-1272 Tel: 1-800-993-4402 or 360-993-4877 International Thermal Research...
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