PREFACE Thank you for purchasing a digital generator. This manual covers the operation and maintenance of the model TG2000i generators. All information in this publication is based on the latest product information available at the time of approval for printing.
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Indicates a strong possibility of severe personal injury or death if instructions are not followed. Indicates a possibility of personal injury or equipment damage if Instructions are not followed. NOTE: Gives helpful information. If a problem should arise or if you have any questions about the generator, consult an authorized dealer. Our generators are designed to give safe and dependable service if operated according to instructions.
1. SAFETY INSTRUCTIONS Our generators are designed to give safe and depend Our generators are designed to give safe and depend-able service if able service if operated according to instructions. according to instructions. Read and understand the Owner's Manual before operating Read and understand the Owner's Manual before operating Read and understand the Owner's Manual before operating the generator.
SAFE OPERATION To ensure safe operation— Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. Keep away from cigarette, smoke and sparks when refuelling the generator. Always refuel in a well-ventilated location. Wipe up spilled gasoline at once.
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controls. Never permit anyone to operate the generator without proper instructions. Keep children and pets away from the generator when it is in operation. Keep away from rotating parts while the generator is running. The generator is a potential source of electrical shocks when misused; do not operate with wet hands.
2. SAFETY LABEL LOCATIONS These labels warn you of potential h hazards that can cause serious injury. Read the label ls and safety notes and precautions described in this man anual carefully. If a label comes off or becomes hard t to read, contact your dealer for a replacement.
Serial number and identification location The engine serial number identifies your particular unit and is important when ordering parts and accessories. Engine serial number:158FYYMMDD0001 The serial number can be found engraved on the crankcase beside the oil filter cap. It is visible when the left maintenance cover is removed.
4. PRE-OPERATION CHECK Be sure to check the oil level before each use with the generator on a level surface with the engine stopped. 1. Check the engine oil level. Using non detergent oil or 2-stroke engine oil could shorten the engine's service life. Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S.
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The Low Oil Alarm System will automatically stop the engine when the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly. 2. Check the fuel level. This engine is certified to operate on the regular unleaded gasoline with a pump octane rating of...
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Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour may ignite, if any fuel is spilled, make sure the area is dry before starting the engine. Avoid repeated or prolonged contact with skin or breathing of vapour, KEEP OUT OF REACH OF CHILDREN.
5. STARTING THE ENGINE Before starting the engine, disconnect any loads from the AC and DC terminals. 1. Turn the fuel cap vent lever fully clockwise to the “I” position. 2. Turn the engine switch to the ON position. 3. Move the choke lever to the START position.
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To restart a warm engine, leave the choke in the RUN position. Do not move the choke to the START position when the engine is warm or the air temperature is high. 4. Pull the starter grip lightly until you feel resistance then pull briskly. Do not allow the starter grip to snap back against the engine, return it gently to prevent damage to the starter or housing.
6. If you wish to use the Intelligent Throttle system, turn the Intelligent Throttle switch to the ON position after the engine has warmed up for 2-3 minutes. High altitude operation At high altitude, the standard carburettor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase.
6. GENERATOR USE To prevent electrical shock from faulty appliances, the generator should be To prevent electrical shock from faulty appliances, the generator should be To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the generator's ground generator's ground grounded.
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The DC receptacle can be used while the AC power is in use. If you use both at the same time; be sure not to exceed the total power for AC and DC. Most appliance motors require more than their rated watt-age for start-up. AC applications 1.
Output and Overload Indicators The output indicator light (green) will remain ON during normal operating conditions. If the generator is overloaded (in excess of 2.0kVA), or if there is a short in the connected appliance, the output indicator light (green) will go OFF, the overload indicator light (red) will go ON and current to the connected appliance will be shut off.
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1. Connect the ground terminal. 2. Start each engine according to "STARTING THE ENGINE". When the output indicator light (green) does not light and the overload indicator light (red) lights instead, set the engine switch to STOP, stop the engine at once and then start the engine again. 3.
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4. Switch on the equipment to be used. In case of overload operation or when trouble occurs for the equipment being used, the output indicator light (green) will go out, the overload indicator light (red) will light continuously, and no power will be put out.
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used for charging 12 volt automotive-type batteries, the he zero load voltage The DC receptacle should only be used is 15V-30V. The DC charging output is not regulated. The DC charging output is not regulated. on, turn the Intelligent Throttle switch to the OFF positio In DC operation, bles to a battery that is installed in a vehicle, discon onnect the vehicles...
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y gives off explosive gases; Keep sparks flames and c d cigarettes away The battery Provide adeq de adequate ventilation when charging. The battery contains The battery contains sulphuric acid (electrolyte). Contact with skin or tact with skin or eyes may cause severe burns.
Low Oil Alarm System The Low Oil Alarm System is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Low Oil Alarm System will automatically shut down the engine (the engine switch will remain in the ON position).
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In DC operation, turn the Intelligent Throttle switch to the OFF position. ON: Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator. OFF: The Intelligent Throttle system does not operate.
7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Switch off the connected equipment and pull the inserted plug. 2. Turn the engine switch to the OFF position. The fuel valve will automatically close.
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3. Allow the engine cool well, turn the cap vent lever fully counter-clockwise to the "O" position. Be sure the fuel cap vent lever, choke and the engine switch are "OFF" when stopping transporting and / or storing the generator.
8. MAINTENANCE Good maintenance is essential for safe, economical and trouble-free operation. It will also help reduce air pollution. The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated.
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8.1 CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining. Make sure to turn the engine switch and the fuel cap lever OFF before draining. 1. Loosen the cover screw and remove the left side maintenance cover. 2.
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Wash your hands with soap and water after handing used oil. Improper disposal of engine oil can be harmful to the environment. If you change your own oil, please dispose of it properly. Put it in a sealed container, and take it to a recycling centre.
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8.3 SPARK PLUG SERVICE RECOMMENTED SPARK PLUG: NHSP LD A7RTC To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug maintenance cover. 2. Remove the spark plug cap. 3. Clean any dirt from around the spark plug base. 4.
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7. Check the sealing washer is in good condition, and thread the spark plug in by hand to prevent cross- threading. 8. After a new spark plug has been seated by hand, it should be tightened 1/2 turn with a wrench to compress its washer.
9. TRANSPORTING/STORAGE porting or during temporary storage, the generator To prevent fuel spillage when transpo should be secured on with the engine switch OFF. Turn the fuel cap vent l upright in its normal operating position lever fully counter- clockwise to the "O" position. Do not lay the generator on its side when moving, storing or operating it.
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c. With the drain screw loosened remove the spark plug maintenance cover and the spark plug cap, and pull the starter grip 3 to 4 times to drain the gasoline from the fuel pump. d. Turn the engine switch to the OFF position, and tighten the carburettor drain screw securely. 3.
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10. TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Refill the fuel tank. Is the engine switch on? Turn the engine switch on. Is there enough oil in the engine? Add the recommended oil. Is there a spark from the spark Replace the spark plug.
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Appliance does not operate: Is the output indicator light ON? Is the overload indicator light ON? Take the generator to an authorized dealer. Check the electrical appliance or equipment Take the generator to for any defects. an authorized dealer. ■ Replace the electrical appliance or equipment ■...
11. SPECIFICATIONS Generator Model TG2000i Voltage (V) 220/230/240 Rated current (A) 7.3/7.0/6.7 Rated speed (rpm) 4500 Rated output (kVA) Max output (kVA) Frequency (HZ) DC voltage 12V-7.5A Electric circuit breaker Inverter microprocessor controlled Phase Single phase Engine Model Type 158F...