Related Manuals for Dynatronix Diamond 36kW Series
Summary of Contents for Dynatronix Diamond 36kW Series
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Page 1: Operating Manual
Diamond 36kW Manual Dynatronix, Inc. OPERATING MANUAL Diamond 36kW SERIES POWER SUPPLY STANDARD ENCODERS/METERS CONTROL 198-1600-00 Rev F Page 1 of 146... -
Page 2: Table Of Contents
Table Of Contents 1. INTRODUCTION ..................................5 1.1. TWO YEAR NEW PRODUCT WARRANTY ........................5 1.2. C ................................. 6 ONTACT NFORMATION 2. SAFETY PRECAUTIONS ................................7 3. FUNCTIONAL OVERVIEW..............................9 4. PRODUCT SPECIFICATIONS ............................... 11 5. INSTALLATION INSTRUCTIONS ............................14 5.1. - Page 3 Diamond 36kW Manual Dynatronix, Inc. 6.5.1. Error Message Display ..............................54 6.5.2. Clearing Error Codes ..............................55 6.6. R ..................................56 CREENS 6.6.1. Meters Run Screen ................................ 56 6.6.2. Totalizer Run Screen ..............................57 6.6.3. Cycle Run Screen ................................57 6.6.4.
- Page 4 A.6.3 Reading Setup Menu ..............................88 A.6.4 Ramp Setup Menu ................................89 A.6.5 Tolerance Setup Menu ..............................90 A.6.6 Error Handling Setup Menu ............................91 A.7 U ..............................92 ONFIGURATION A.7.1 Totalizer Configuration Menu ............................93 A.7.2 Host Port Configuration Menu ............................94 A.7.3 Remote Control Configuration Menu ..........................
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Page 5: Introduction
Return Material Authorization Number (“RMA”) from DYNATRONIX, INC., personnel prior to acceptance for repair or replacement by DYNATRONIX, INC. An RMA will be issued upon determination by DYNATRONIX, INC., personnel that the defective product requires factory repair. The customer assumes all shipment expenses of the returned product to and from DYNATRONIX, INC., within the warranty period. -
Page 6: Contact Information
1.2. Contact Information Contact Information Corporate Headquarters Dynatronix, Inc Telephone: (715) 268-8118 462 Griffin Boulevard FAX: (715) 268-8183 Amery, WI 54001 USA Toll-Free USA: (800) 826-7172 www.dynatronix.com Customer Support Phone (715) 268- 8118 Dynatronix, Inc. Fax (715) 268-8183 462 Griffin Boulevard... -
Page 7: Safety Precautions
5. This unit contains no user serviceable parts. All repairs or modifications to this unit must be done at the Dynatronix factory, or at an authorized Dynatronix Service Center, or by a qualified service technician. See the Table of Contents section for a list of authorized service centers in the USA and Europe. - Page 8 Always use proper lifting technique. If power supply was shipped with a fork lift base (the base must be provided by Dynatronix and must be physically connected to the power supply housing) use a fork lift to move the power supply. Secure the power supply to prevent the power supply from falling or tipping.
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Page 9: Functional Overview
Diamond 36kW Manual Dynatronix, Inc. 13. Use of this product for purposes other than those specified in this manual is not recommended. Use for other purposes may give unexpected results or cause damage to the power supply and/or the system it is being used in. - Page 10 Alarms and diagnostics Tolerance (configurable tolerance limits) Power failure (power fail indication can be enabled or disabled) Over temperature Various system diagnostics Page 10 of 146 198-1600-00 Rev F...
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Page 11: Product Specifications
Diamond 36kW Manual Dynatronix, Inc. 4. Product Specifications PRODUCT SPECIFICATIONS INPUT POWER INPUT PROTECTION Main: MAXIMUM RECOMMENDED FUSE RATING MODEL INPUT CURRENT (NOT INCLUDED) 33A @ 380VAC 27A @ 480VAC DHP12-1500 100A 63A @ 200VAC 53A @ 240VAC 66A @ 380VAC... - Page 12 OUTPUT RATING MODEL OUTPUT RATING DHP12-1500 12 V, 1500 A DHP12-3000 12 V, 3000 A DHP20-900 20 V, 900 A DHP20-1800 20 V, 1800 A DHP24-750 24 V, 750 A DHP24-1500 24 V, 1500 A DHP40-450 40 V, 900 A DHP40-900 40 V, 900 A DHP48-750...
- Page 13 Diamond 36kW Manual Dynatronix, Inc. OUTPUT PROTECTION Software – power supply does not accept commands in excess of its maximum current or voltage rating. CONTROLS Remote control (standard encoders/meters or optional graphic touch screen), 4-20 mA, 0 – 5 V, or 0 – 10 V Isolated Analog Control, and RS485 Host Port.
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Page 14: Installation Instructions
5. Installation Instructions 5.1. Power Input 5.1.1. Input Power Requirements Nominal input voltage of 380 – 480 VAC +/- 10% 3 phase or 200 – 240 VAC +/- 10% 3 phase, 50 or 60 Hz. The system current requirements vary based on model and input voltage. See the product specifications section for more information on current draw for a given model. -
Page 15: Output Power Connections
Diamond 36kW Manual Dynatronix, Inc. 5.3. Output Power Connections Output bus bars have holes for two separate ½ inch bolts that need to be connected in parallel or series depending on the system configuration. The connection to the load should be of appropriate cross sectional area so as not to heat the power supply output connections. -
Page 16: Digital I/O
5.4. Digital I/O The 8 pin connector on the remote control contains all of the digital inputs and outputs. The digital input (operate control) is activated by a contact closure on the digital input + and – connections. A series of digital outputs are available to provide status information for process control. Each output is an open collector output. - Page 17 Diamond 36kW Manual Dynatronix, Inc. 5.4.2.2. Alarm/Fault Status Connections Digital output pins 3(+) and 4(-) can be used to sense the presence of one or more alarm conditions. When one or more alarms are active (the remote control fault lamp will also be on) the alarm output is switched on.
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Page 18: Serial Host Port Connections
Various standard and custom cable lengths are available from Dynatronix. Only use cables provided by or specified by Dynatronix. Improper connections or cable lengths and wire gauges can result in un-reliable operation or damage to the remote control or inverter control. -
Page 19: Analog Card Connections (Optional 138-0471-Xx Card)
Diamond 36kW Manual Dynatronix, Inc. 5.7. Analog Card Connections (Optional 138-0471-XX Card) Rectifiers which have optional analog control will be equipped with the 138-0471-xx card and require customer supplied wiring. See the wiring diagram figures below for connection information. The following give a description of the control and read back signals on the 12 pin terminal strip. - Page 20 Units with Current and Voltage Control and Read back should be wired as shown below Analog Control Connector Connector Signals 1 shield gnd Shields 2 no connection 3 dc common 4 +12 (50ma) 5 -volt cntl in 6 +volt cntl in 7 -curr cntl in 8 +curr cntl in 9 +volt rb out...
- Page 21 Diamond 36kW Manual Dynatronix, Inc. Units using only Current Control and Read back should be wired as shown below. The voltage level is set to maximum using a resistor. Analog Control Connector Connector Signals 1 shield gnd Shields 2 no connection...
- Page 22 Units using Only Voltage Control and Read back should be wired as shown below. The current level is set to maximum using a resistor. Analog Control Connector Connector Signals 1 shield gnd 2 no connection Jumper 3 dc common Shields Approximately 4 +12 (50ma) 560 Ohm...
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Page 23: Operating Procedures
Diamond 36kW Manual Dynatronix, Inc. 6. Operating Procedures Voltage Encoder & Indicator Error / Status Indicators Voltage Meter VOLTS 1 2 3 4 Current Encoder OVERTEMP & Indicator FAULT INHIBIT AMPS 4 3 2 Current Meter OPER STBY Setting/Menu Indicator Remote/Local Switch &... -
Page 24: Encoder Functionality
provides a method to select which run screen is displayed. The ‘SET lamp is on steady when a menu is displayed. The ‘SET’ lamp blinks on and off when a parameter value is displayed. 6.1.2. Encoder Functionality The encoders can be turned clockwise or counter-clockwise. Each encoder also functions as a momentary switch when it is pushed in. -
Page 25: Remote / Local Switch
Diamond 36kW Manual Dynatronix, Inc. which allows the cycle to be stopped or resumed. The pause menu allows the user to use the current encoder to select between “End” (stop the cycle) or “Cont” (resume the cycle). With the desired action selected on the pause menu (“End” or “Cont”) pressing the OPER/STBY switch takes the selected action. - Page 26 is displayed, and the heat sink temperature is displayed. Operate mode will not be allowed until the unit cools down. The power supply should not be turned off when it is in an over temperature condition. The power supply should be left on, in standby mode, so that the fan will run to cool down the power supply.
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Page 27: Menu Overview
Diamond 36kW Manual Dynatronix, Inc. 6.2. Menu Overview 6.2.1. Menu Organization The display is organized into menus and run screens. Run screens provide information about the supply status, the supply output and other cycle status information. Several run screens are available providing various sets of information. -
Page 28: Setup Menu
6.2.1.1. Display Select Menu The display select menu allows the operator to select which “run screen” is displayed. The unit will power on showing the last run screen that was viewed. Display Select Menu (select run screen to display) Meters Totalizer Cycle Diagnostics... - Page 29 Diamond 36kW Manual Dynatronix, Inc. 6.2.1.3. Unit Configuration Menu The unit configuration menu contains configuration parameters that will likely be changed infrequently, probably only one time when a unit is installed. This menu can only be accessed at power on and a password is required. An exit from this menu restarts the unit for normal operation (similar to a power cycle).
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Page 30: Menu Access
6.2.2. Menu Access All menus are accessed by pressing and holding both encoder switches until the desired menu title is displayed. Menus that contain an “End” sub menu item are exited by selecting “End”. Menus with no “End” sub menu item are automatically exited after no changes are made for a period of time, or the voltage encoder switch is pressed to accept the selection. -
Page 31: Unit Configuration
Diamond 36kW Manual Dynatronix, Inc. 6.3. Unit Configuration The “Unit Configuration Menu” is used to configure the power supply. Parameters in this menu will generally be configured when a unit is installed and will not need to be changed after that. - Page 32 6.3.1.1. Clearing the Totalizer The totalizer can be cleared from the “Totalizer Count Menu” located under the “Totalizer Configuration Menu”. Use the following procedure to clear the totalizer. 1) From the “Totalizer Configuration Menu” select the totalizer count sub menu. The “Totalizer Configuration Menu”...
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Page 33: Host Port Configuration
Diamond 36kW Manual Dynatronix, Inc. 2) The “Totalizer Units Menu” displays “tot AmP” on the top display and the selected units on the bottom display. Rotate the current encoder to select the desired totalizer units. Select “Hr” for Amp Hours or select “min” for Amp Minutes. Press the voltage encoder switch to accept the selected units and return to the “Totalizer Configuration Menu”. -
Page 34: Remote Control Configuration
3) The host port baud rate is indicated by “bAUd” on the top display and the selected baud rate in kilo bits per second on the bottom display. The SET lamp is blinking on and off to indicate that a setting is displayed. Rotate the current encoder to change the selected baud rate. - Page 35 Diamond 36kW Manual Dynatronix, Inc. If it is desired to remotely control the current or voltage setting from an analog signal connected to an option card then the remote source for the associated signal should be set to the option card.
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Page 36: Power On Configuration
signal to be controlled by the analog input to “OPt” and the signal that is to be a fixed value to “HOSt”. When the supply is in local mode (RMT lamp off) the fixed value signal can be set to any value by pressing the associated encoder switch from the meter display. -
Page 37: Power Fail Alarm Configuration
Diamond 36kW Manual Dynatronix, Inc. 2) From the “System Configuration Menu” rotate the current encoder until the display shows “SyS” “Strt”, and then press the voltage encoder switch to enter the “Unit Start System Menu”. 3) From the “Unit Start System Menu” rotate the current encoder until the display shows “Strt”... -
Page 38: Remote Operate/Standby Control (Digital Input)
3) From the “Unit Start System Menu” rotate the current encoder until the display shows “Strt” “P.FLt”, and then press the voltage encoder switch to view and change the power failure alarm enable/disable setting. 4) The power failure alarm enable/disable setting is indicated by displaying “Por FAIL FLt” on the top display and the power failure alarm enable/disable setting in the bottom display. - Page 39 Diamond 36kW Manual Dynatronix, Inc. and a new cycle is started with one closure of the operate input contacts. If the contacts are momentarily closed while a timed cycle is running the cycle is paused. If the contacts are momentarily closed (less than one second) while a timed cycle is paused the cycle will resume.
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Page 40: Front Panel Button Lock Outs
3) The digital input configuration is indicated by displaying “d.in OPEr CtL” on the top display and the digital input configuration in the bottom display. The SET lamp is blinking on and off to indicate that a setting is displayed. Rotate the current encoder to select the desired configuration (the table above describes each configuration). -
Page 41: Hardware Options Configuration
Diamond 36kW Manual Dynatronix, Inc. selected press the voltage encoder switch to accept the value and return to the “Button System Menu”. 5) From the “Button System Menu” rotate the current encoder until the display shows “btn” “rmt”, and then press the voltage encoder switch to view and change the remote button lock state. -
Page 42: Setting Unit Defaults
the selected digit. After the desired code is entered press the voltage encoder to accept the new access code. 4) If the access code is changed an informational warning message is displayed to indicate that the code has been changed. This screen displays “CHng” on the top display and “COdE”... -
Page 43: Calibration
Diamond 36kW Manual Dynatronix, Inc. 4) If “yES” was selected a warning screen is displayed. The warning screen shows “CHng” on the top display and “ALL” on the bottom display. The warning message is displayed for a short period of time and can be skipped by pressing the voltage encoder switch. -
Page 44: Process Setup
6.4. Process Setup The power supply contains many process related settings (manual or timed cycles, ramp times, output type, tolerances, etc). These settings are located in the Setup Menu. The Setup Menu can be accessed at any time; however settings cannot be changed while the unit is operating. In addition the settings cannot be changed while in remote control mode (RMT lamp is on). - Page 45 Diamond 36kW Manual Dynatronix, Inc. accumulates, as such the actual time that an ATC cycle runs depends on the output current of the supply and the target cycle time (cycle preset value). Once a timed operate cycle is started it will run for the specified period of real time (RTC) or amp time (ATC) unless it is commanded to stop or to pause the cycle.
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Page 46: Dc Output
7) From the “Cycle Setup Menu” rotate the current encoder until the display shows “CyCL” “dEC”. Then press the voltage encoder switch to view and change the cycle time decimal point location. 8) The cycle time decimal point location is indicated by “dEC” on the top display and the selected decimal point location on the bottom display. -
Page 47: Pulsed Output
Diamond 36kW Manual Dynatronix, Inc. As with all output configurations the power supply operates in a cross over regulation mode. See 6.8 Setting Adjustment and Regulation Modes for details on regulation modes. To configure the supply for DC output set the output type to “DC” in the output setup menu. Use the following procedure to configure the supply for DC output. -
Page 48: Custom Waveform Output
3) From the “Output Setup Menu” rotate the current encoder until the display shows “OUt” “tyPE”. Then press the voltage encoder switch to view and change the output type. 4) The output type is indicated by “tyPE” on the top display and the selected output type on the bottom display. - Page 49 Diamond 36kW Manual Dynatronix, Inc. is enabled each segment is executed in succession starting with the first segment and ending with the last segment. After the last segment executes control is returned back to the first segment such that the waveform profile repeats, this will continue as long as the power supply is operating or until a new waveform profile is selected.
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Page 50: Ramp Settings
NOTE: When the the output type is set to “custom” the current and voltage settings can not be changed using the front panel display; the current and voltage settings are defined by the selected waveform profile. 6.4.6. Ramp Settings The power supply can be configured to ramp current or voltage from zero to the active setting when the power supply starts a cycle. - Page 51 Diamond 36kW Manual Dynatronix, Inc. 198-1600-00 Rev F Page 51 of 146...
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Page 52: Tolerance Settings
Ramp Setup Menu for details on the “Ramp Setup Menu”. 1) Enter the “Unit Setup Menu” by pressing and holding both encoder switches until the display shows “Unit” “SEt” (see A.6: Unit Setup Menu for details). 2) Rotate the current encoder until the display shows “SEt” “rmP”. Then press the voltage encoder switch to enter the “Ramp Setup Menu”. -
Page 53: Error Messages
Diamond 36kW Manual Dynatronix, Inc. time of 0.050 seconds and an off time of 0.100 seconds the expected average reading is 166.6 amps (duty cycle of 33.3%). Appendix C: Error Codes for a list of possible out of tolerance error codes. -
Page 54: Error Message Display
Error messages are displayed while a run screen is active (SET lamp is off). Error messages are not displayed when menus are displayed. When an error becomes active the FAULT lamp turns on and if a run screen is being displayed and the error message display is enabled (it is enabled by default at power on) the display will alternate between the currently selected run screen and a screen showing the active error code. -
Page 55: Clearing Error Codes
Diamond 36kW Manual Dynatronix, Inc. to disable the display of error messages. The default at power on is for error messages to be enabled (“on”). Once the desired error display setting is selected press the voltage encoder switch to accept the setting and return to the “Error Handling Setup Menu”. -
Page 56: Run Screens
5) Selecting “ALL” or an error code from the “Clear Error Menu” will display a confirmation screen. The top display will show the error code, the bottom display will show “yES” or “no”. Rotate the current encoder to select “yES” to clear the error code or “no”... -
Page 57: Totalizer Run Screen
Diamond 36kW Manual Dynatronix, Inc. changes are made to the settings for a short period of time the display returns to the meter values (SET lamp is off). When the power supply is in operate mode and the meters are displayed (SET lamp is off) rotating an encoder will adjust the least significant digit of the associated setting. -
Page 58: Diagnostics Run Screen
The following table shows various cycle run screen messages. Top Display Text Cycle Type Cycle time units Cycle time digits displayed “rtc min Lo” Minutes 4 least significant digits “rtc min Hi” Minutes 4 most significant digits “rtc Hr Lo” Hours 4 least significant digits... -
Page 59: Current Setting Adjustment
Diamond 36kW Manual Dynatronix, Inc. The voltage setting can be adjusted during operate or standby mode, but cannot be changed in remote control mode (RMT lamp is on). The voltage setting can also be adjusted while in operate mode and viewing the voltage meter value (rather than viewing the voltage setting as described above). -
Page 60: Current Regulation
6.8.1. Current Regulation 1. Set the VOLTAGE setting to its maximum value using the voltage encoder (the maximum value will be the rating of the supply). NOTE: The fastest way to adjust a setting to maximum or minimum is to press the encoder button until the left-most digit is flashing and then turn the encoder. -
Page 61: Cycle Pause/Resume Using The Oper/Stby Switch
Diamond 36kW Manual Dynatronix, Inc. NOTE: The current and voltage settings can be viewed at any time by pressing the associated encoder switch (the SET lamp will blink on and off). 6.9. Cycle Pause/Resume using the OPER/STBY Switch A timed cycle (RTC or ATC) can be paused at any time by pressing the operate switch while the cycle is running. -
Page 62: Remote Host Control
7. Remote Host Control 7.1. Overview The power supply can be controlled by a host (computer, plc, etc) using the RS485 serial host port and the ASCII host protocol defined in Appendix B:Host Port Protocol. The host port can be used to monitor the settings or read back values at any time. -
Page 63: Remote Operate/Standby Control
Diamond 36kW Manual Dynatronix, Inc. 8. Remote Operate/Standby Control The power supply operate/standby mode can be remotely controlled by using a digital input or the host port. See 7: Remote Host Control for details on using the host port to control the power supply. -
Page 64: Remote Analog Setting Control
Unit Reading Analog Output Level 0.0 (volts or amps) Minimum Supply Rating (volts or amps) Maximum 9.2. Remote Analog Setting Control The power supply voltage and current settings can be controlled through the analog option card when the power supply is in remote mode (indicated by the RMT lamp being on) and the source of the current and/or voltage settings are set to option card control (see 6.3.3:Remote Control Configuration). -
Page 65: Calibration Procedure
10. Calibration Procedure All calibration procedures must be performed by a qualified service technician. Review the entire procedure before starting. Diamond 36kW Series CALIBRATION 10.1. Overview All calibration steps are performed using the front panel interface. The calibration values are written to non-volatile memory where they are retained permanently. - Page 66 Loads The load should be a resistor or set of resistors of approximately twice the required wattage to prevent injury to personnel or equipment and to prevent significant temperature drift. The resistor size is calculated so both the current and voltage can be calibrated with the same load. This can be done because the calibration for the high end values takes place at 95% of rating.
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Page 67: Calibration Summary
Diamond 36kW Manual Dynatronix, Inc. Voltage Calibration Load: The current developed across the load should be 375 amps at 24 volts. To determine the load resistance value use Ohms law: 24 Volts / 375 Amps = 0.064 ohms To determine the wattage use:... - Page 68 values for any calibration point can be viewed at any time without changing the values (select “no” when prompted to store changes). 6. After completing a calibration the calibration values should be saved by selecting “yES” when prompted to store changes. The calibration values are stored to permanent memory and will be retained through power on and power off cycles.
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Page 69: Restoring The Default Calibration Values
Diamond 36kW Manual Dynatronix, Inc. 10.1.3. Restoring the default calibration values The default calibration values can be restored with the following procedure. CAUTION: Restoring the default calibration values will cause any previous calibration values to be overwritten. To have accurate output levels a calibration must be performed after loading the default calibration points. -
Page 70: Calibration Steps
10.2. Calibration Steps 10.2.1. Output and Read Back Offset Calibration This sequence sets the calibration offset values for the output and the readings of one 18kW power module. NOTE: Each 18kW module must be individually calibrated NOTE: The existing calibration values can be viewed without changing them by selecting “no” if prompted to store changes. -
Page 71: Output And Read Back Gain Calibration
Diamond 36kW Manual Dynatronix, Inc. 10. Once the volt meter offset value stabilizes press the voltage encoder switch to accept the computed volt meter offset value and exit the CL02 or CL06 calibration step. 11. From the module read back calibration menu rotate the current encoder until the display shows “CAL”... -
Page 72: Meter Filter Settings
output current should be measured with a volt meter across the current shunt. The volt meter value will need to be translated to current based on the shunt value being used. 6. When the measured module current output matches the current setting press the voltage encoder switch to accept the gain value and exit the CL03 or CL07 menu. -
Page 73: Analog Calibration (Optional)
Diamond 36kW Manual Dynatronix, Inc. 3. From the module read back calibration menu rotate the current encoder until the display shows “CAL” “End”. Press the voltage encoder switch to exit the module read back calibration menu and return to the “Calibrate Configuration Menu”. - Page 74 10.1.3:Restoring the default calibration values) and it contains sub menu selections for each calibration point (CL09 to CL16). Each calibration point should be calibrated in numerical order (first calibrate CL09, then CL10, and so on until CL16 is calibrated). The calibration points can be viewed in any order at any time (remain in local control mode to view calibration points, calibration points are not changed while the unit is in local control mode (RMT lamp is off)).
- Page 75 Diamond 36kW Manual Dynatronix, Inc. 14. The lower current control analog input calibration value (CL11) is automatically updated to reflect the connected calibrator output. Wait a few seconds for the calibration value to stabilize and then press the voltage encoder switch to accept the new value and return to the “Option Card Calibration Menu”.
- Page 76 28. From the “Option Card Calibration Menu” rotate the current encoder until the display shows “CAL” “CL15”. Press the voltage encoder switch to view and change the lower voltage control analog input calibration point. The top display will show “E.Lo CtL CL15”, the bottom display shows the calibration point value.
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Page 77: Optional Features And Controls
Diamond 36kW Manual Dynatronix, Inc. 11. Optional Features and Controls This Diamond Series power supply may be supplied with any of the following optional features and controls. 11.1. Analog Control Card This option card provides the ability to control the voltage and current settings of the supply using analog inputs to the option card and to monitor voltage and current read back values using the analog outputs from the card. -
Page 78: Appendix A: Menu Tree
Appendix A: Menu Tree APPENDIX A: MENU TREE _________________________________________________________ 78 A.1 M ____________________________________________________________ 79 ORMAT A.2 M _____________________________________________________________ 80 AVIGATION A.3 P _______________________________________________________ 81 OWER EQUENCES A.3.1 Power On in Standby ________________________________________________________ 81 A.3.2 Power On Resume Cycle _____________________________________________________ 82 A.4 C ___________________________________________________________ 83 YCLE... -
Page 79: Menu Tree Format
Diamond 36kW Manual Dynatronix, Inc. A.1 Menu Tree Format Symbol Definitions Indicates rotating the associated encoder. The location of this symbol indicates which encoder switch is being referenced. Indicates pushing the associated encoder switch. The location of this symbol indicates which encoder switch is being referenced. -
Page 80: Menu Navigation
A.2 Menu Navigation Menu Selection: A menu selection is shown when the SET lamp is on (not blinking). The top display shows the menu name; in the example below “tOL” indicates the tolerance menu. The bottom display indicates the sub menu; in the example below “CUrr”... -
Page 81: Power On/Off Sequences
Diamond 36kW Manual Dynatronix, Inc. A.3 Power On/Off Sequences A.3.1 Power On in Standby Power On Start = Standby Unit Power On In this configuration the power supply always powers on in standby mode. If a cycle was running when the unit was powered off the unit will power up in standby mode with the cycle paused so that it can be manually resumed. -
Page 82: Power On Resume Cycle
A.3.2 Power On Resume Cycle Power On Start = Last Unit Power On This shows the display at power on after the unit was powered off while a cycle was running (unit was in operate). See the unit start system menu for details on how to change the power on start configuration. -
Page 83: Cycle Pause/Resume
Diamond 36kW Manual Dynatronix, Inc. A.4 Cycle Pause/Resume This example shows how to pause and resume a cycle. In this OPER example an RTC cycle is used. STBY OPER STBY ... -
Page 84: Display Select Menu
A.5 Display Select Menu Enter the display select menu from any run screen (meters, totalizer, cycle, or diagnostics) by pressing and holding both encoder switches for one second. Once “diSP” “SEL” is displayed release both encoder switches. -
Page 85: Unit Setup Menu
Diamond 36kW Manual Dynatronix, Inc. A.6 Unit Setup Menu To enter the unit setup menu from any run screen press and hold the current and voltage encoders for three seconds. -
Page 86: Cycle Setup Menu
A.6.1 Cycle Setup Menu Enter the cycle setup menu from the unit Cycle Setup setup menu. Menu Cycle Time Control = Cycle Time Control = Cycle Time Control = Manual Time Control Real Time Control... -
Page 87: Output Setup Menu
Diamond 36kW Manual Dynatronix, Inc. A.6.2 Output Setup Menu Enter the output setup menu from the unit Output Setup setup menu. Menu Output Type = DC Output Type = Pulse On/Off Output Type = Custom Waveform ... -
Page 88: Reading Setup Menu
A.6.3 Reading Setup Menu Enter the reading setup menu from the unit Reading Setup setup menu. Menu Reading Type = Average Reading Type = Real Time (waveform period average) (instantaneous reading updated at a periodic time interval). -
Page 89: Ramp Setup Menu
Diamond 36kW Manual Dynatronix, Inc. A.6.4 Ramp Setup Menu Enter the ramp setup menu from the unit Ramp Setup setup menu. Menu ... -
Page 90: Tolerance Setup Menu
A.6.5 Tolerance Setup Menu Enter the tolerance setup menu from the Tolerance Setup unit setup menu. Menu Current Tolerance = Current Tolerance = Current Tolerance = Current Tolerance =... -
Page 91: Error Handling Setup Menu
Diamond 36kW Manual Dynatronix, Inc. A.6.6 Error Handling Setup Menu Enter the error handling setup menu from Error Handling the unit setup menu. Setup Menu Numeric error code display is enabled. When a Numeric error code display is disabled. -
Page 92: Unit Configuration Menu
A.7 Unit Configuration Menu To enter the unit configuration menu press Unit and hold both encoder switches at power Configuration Menu Enter the unit configuration access code to gain access to the unit configuration menu. The default code value is 0000. -
Page 93: Totalizer Configuration Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.1 Totalizer Configuration Menu Enter the totalizer configuration menu from Totalizer Configuration the unit configuration menu. Menu Leave the totalizer count Reset the totalizer count to un-changed. -
Page 94: Host Port Configuration Menu
A.7.2 Host Port Configuration Menu Enter the host port configuration menu from Host Port the unit configuration menu. Configuration Menu ... -
Page 95: Remote Control Configuration Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.3 Remote Control Configuration Menu Enter the remote control configuration Remote Control menu from the unit configuration menu. Configuration Menu ... -
Page 96: System Configuration Menu
A.7.4 System Configuration Menu Enter the system configuration menu from System the unit configuration menu. Configuration Menu Power on in standby or last state Unit Start Enable/Disable power fail alarm System Menu Operate control input action Digital Input System Menu ... -
Page 97: Unit Start System Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.4.1 Unit Start System Menu Enter the unit start system menu from the Unit Start system configuration menu. System Menu ... -
Page 98: Digital Input System Menu
A.7.4.2 Digital Input System Menu Enter the digital input system menu from Digital Input the system configuration menu. System Menu ... -
Page 99: Button System Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.4.3 Button System Menu Enter the button system menu from the Button System system configuration menu. Menu ... -
Page 100: Hardware Options System Menu
A.7.4.4 Hardware Options System Menu Enter the hardware options system menu Hardware from the system configuration menu. Options System Menu Option Card = none Option Card = Analog No option card is installed... -
Page 101: Unit Configuration Access Code System Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.4.5 Unit Configuration Access Code System Menu Unit Configuration Enter the unit configuration access code Access Code system menu from the system configuration System Menu menu. ... -
Page 102: Set Defaults System Menu
A.7.4.6 Set Defaults System Menu Set Defaults System Menu Enter the set defaults system menu from the system configuration menu. NOTE: The calibration values and the unit configuration access code Set all parameters to default values. -
Page 103: Calibrate Configuration Menu
Diamond 36kW Manual Dynatronix, Inc. A.7.5 Calibrate Configuration Menu Enter the calibrate configuration menu from Calibrate Configuration the unit configuration menu. Menu Module A readings/output calibration Module A Calibration Menu Module B readings/output calibration... -
Page 104: Module Calibration Menu
A.7.5.1 Module Calibration Menu CAUTION: Each 18kW output module must be calibrated individually. There are two module calibration menus, one for module A and one for module B. Module Enter the Module calibration menu from the calibrate configuration menu. Calibration Menu This menu is used to calibrate the current and voltage meters and the module (Pg 1 of 2) output. - Page 105 Diamond 36kW Manual Dynatronix, Inc. CAUTION: Each 18kW output module must be calibrated individually. There are two module calibration menus, one for module A and one for module B. Module Enter the Module calibration menu from the calibrate configuration menu.
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Page 106: Option Card Calibration Menu
A.7.5.2 Option Card Calibration Menu Option Card Enter the option card calibration menu from the calibrate configuration menu. Calibration Menu This menu is used to calibrate the analog inputs for current and voltage control (Pg 1 of 2) and the analog outputs for current and voltage readings. Select YES to reset all option card calibration ... - Page 107 Diamond 36kW Manual Dynatronix, Inc. Enter the option card calibration menu from the calibrate configuration menu. Option Card This menu is used to calibrate the analog inputs for current and voltage control Calibration Menu and the analog outputs for current and voltage readings.
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Page 108: Appendix B: Host Port Protocol
Appendix B: Host Port Protocol B.1.1 Host Protocol Version Information Host Protocol Version Firmware Versions 0.01 Initial protocol, a modified version of the 1200W LT host protocol 0.02 Protocol updated for better multi-channel support, not compatible with previous versions. 0.03 Various configuration commands added for initial system configuration. -
Page 109: Command Format
Diamond 36kW Manual Dynatronix, Inc. B.1.3 Command Format Example Command: @00.0e3#2,NN.NNtext1,NNtext2,CRCcrlf command field description for example above delimiter field text @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (0 is global channel ID) Command character (e in this example) and Type –... -
Page 110: Unit Addressing (@Aa.a)
9. The slave response delimiter text is shown in the right most column in the command tables. This text is what the unit will return as a delimiter if enabled with the “i” command. Delimiter text is mainly used for troubleshooting as an easier way to manually decode fields. There is no requirement for the host (master) to send delimiter text if delimiter text is enabled. -
Page 111: Communications Settings (Factory Default) - Rs485
Diamond 36kW Manual Dynatronix, Inc. Directed to all channels on unit 1 Directed to all channels on unit 99 Directed to channel 1 on unit 2 For single channel supplies set the channel ID to one. No response is sent to commands directed to the global unit ID (00). -
Page 112: Crc Calculation
// PARAMETERS: Pointer to the string to perform the CRC calculation on. // RETURNS: CRC word, 00000 to 65535. // NOTES: The CRC calculation used by all Dynatronix units. ///////////////////////////////////////////////////////////////////////////// uint16_t CRC_Calc (char * szData) uint16_t uiCRC = 0xFFFF; int16_t iCount = (int16_t)strlen(szData);... -
Page 113: Ack Response Command
Diamond 36kW Manual Dynatronix, Inc. B.1.8 ACK Response Command – Sent if no data requested, otherwise the data to be sent is the ACK @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel Command character of command received and Command Type –... -
Page 114: Nak Response Command
B.1.9 NAK Response Command – Sent when an error occurs in parsing a command @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID Command character of command received and Command Type – 4=nak #10, Number of fields character and number of fields after the comma, excluding undefined... - Page 115 Diamond 36kW Manual Dynatronix, Inc. 2. The NAK indicates the location of the first problem detected. It is possible for the slave to process part of a message properly and still return a NAK for one or more invalid data fields. For example, it would be possible for a slave to receive a setup command and process the current setting but not the voltage setting if the voltage setting were out of range or improperly formatted.
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Page 116: Crc Disable/Enable Command "C
B.1.10 CRC Disable/Enable Command “c” @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (always 0) Command character and Type – 0=read, 1=set, 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC flag –... -
Page 117: Delimiter Text Disable/Enable Command "I
Diamond 36kW Manual Dynatronix, Inc. B.1.11 Delimiter Text Disable/Enable Command “i” @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (always 0) Command character and Type – 0=read, 1=set, 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC Delimiter text flag –... -
Page 118: Setup Command "S
B.1.12 Setup Command “s”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID ( 0 to NUM_CHANNELS; 0 is a global channel) Command character and Type – 0=read, 1=set, 2=activate (n/a), 3=ack, 4=nak #21, Number of fields character and number of fields after the comma, excluding... - Page 119 Diamond 36kW Manual Dynatronix, Inc. Examples of Setup Command Read setup command using device address 1, channel 1 @01.1s0#0,54321 Acknowledge read setup command @01.0s3#21,47.5fi,24.00fv,0it,0vt,2xc,1xn,2xr,10.25xs,0Irs,0vrs,0pon,0poff,1wv,1hlnk,0wf,100.0ri,12.2 5rv,0rpon,0rpoff,0frd,0rrd,54321 Use the setup command to change the channel 1 current and voltage settings.
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Page 120: Waveform Command "W
B.1.13 Waveform Command “w”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = N/A (all waveforms are stored in a central database, not specific to any particular channel). Command character and Type –... - Page 121 Diamond 36kW Manual Dynatronix, Inc. Acknowledge read waveform setup command @01.0w3#12,1,1,3,99.5,23.99,1288.3,100.0,24.00,6553.5,14.7,8.10,223.6,54321 Set waveform one links 5 to 8 on unit 01. @01.0w1#15,1,5,8,500,24,1000,500,24,2500,0,24,1500,0,0,0,54321 Acknowledge the change to links 5 through 8 on unit 01. @01.0w3#0,54321 Notes: 1. The host must allow a minimum ‘no response’ time out of at least 100ms. This command requires the slave to perform multiple memory accesses and therefore it can take significant time to process.
- Page 122 13. Waveform names will be included in the reply to a read request onlyif delimiter text has been enabled using the “i” command. Waveform names can be written with a set command regardless of whether or not text delimeters have been enabled. 14.
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Page 123: State Command "A
Diamond 36kW Manual Dynatronix, Inc. B.1.14 State Command “a”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (0 to NUM_CHANNELS, 0 is the global channel) Command character and Type –... -
Page 124: Readings Command "D
B.1.15 Readings Command “d”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID ( 0 to 2; 0 is a global channel) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak #21, Number of fields character and number of fields after the comma, excluding... - Page 125 Diamond 36kW Manual Dynatronix, Inc. crlf Carriage return and Line feed (0x0D 0x0A) Readings Command: (cont.) Examples of Readings Command: read readings command. @01.1d0#0,54321 ACK readings command with text delimiters. @01.1d3#21,1opr,1ctl,8.2afi,10.23afv,1reg,2xc,10.25xtot,1234tot,75fdty,35tmp,1stf,0alrm,3 lnk,15.5iset,20vset,0irr,0vrr,0ocnt,1234rtot,8.2ari,10.23arv,54321 Notes: 1. The average current resolution returned is 10ths of amps and the average voltage is hundreths of volts.
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Page 126: Module Status Command "Ms
B.1.16 Module Status Command “ms”: This command provides specific information about each power inverter module. This command is not a substitute for the “d” readings command. The “d” readings command provides true voltage and current readings as seen by the load. The reading information in the module status command is reading information for the specified power module and may not reflect the actual current or voltage seen by the external load (depending on the configuration). - Page 127 Diamond 36kW Manual Dynatronix, Inc. Bit 4: Temp Sensor Fault ‘1’ = Temperature sensor short/open Bit 5: Pre-charge done ‘1’ = Contactor energized ‘1’ = Output synchronization error Bit 6: Sync error ‘1’ = rev, '0' = fwd } Bit 7: Reverse Bridge state Average Reverse Current { Amps } –...
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Page 128: Error Status Command "M
B.1.17 Error Status Command “m”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (n/a, set to zero) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC (variable) Error number (0 to 65535) Bits 15-12 = Alarm source (definition is alarm dependent) - Page 129 Diamond 36kW Manual Dynatronix, Inc. 2. This is a variable length message, dependent on the number of alarms in the alarm status buffer. 3. Use the table of alarms to determine what each alarm code means. 4. The channel ID ‘a’ should always be zero.
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Page 130: Error History Command "H
B.1.18 Error History Command “h”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (n/a, set to zero) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC (variable) Error number (0 to 65535) Occurance Count (1 to 65535) -
Page 131: Unit Settings Command "T
Diamond 36kW Manual Dynatronix, Inc. B.1.19 Unit Settings Command “t”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (n/a, set to zero) Command character and Type – 0=read, 1=set, 2=activate(n/a), 3=ack, 4=nak... - Page 132 disables the WDT. A non-zero value can be used to set a time out window for valid host port communications. If valid host port communications do not occur during this timeout window a fault is set and operate mode is not allowed. Use this to prevent and abort operate mode if host communications are lost.
- Page 133 Diamond 36kW Manual Dynatronix, Inc. analog input. The “s” command can be used by the host to change other settings when the control type is set to “3”. 4. If the power up mode is set to 1 and the unit was powered down in operate mode, then the unit will display a count down when it powers up (also reported by the “d”...
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Page 134: Channel Config Command "N
B.1.20 Channel Config Command “n”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (channel) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak #11, Number of fields character and number of fields after the comma, excluding CRC 3000, Forward Amp Rating (amps) Forward Volt Rating (volts) -
Page 135: Unit Info Command "U
Diamond 36kW Manual Dynatronix, Inc. B.1.21 Unit Info Command “u”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (n/a, set to zero) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a),... - Page 136 Graphic display software minor version number Graphic display software revision number FPGA serial protocol major version number FPGA serial protocol minor version number CRC value in ascii decimal Crlf Carriage return and Line feed (0x0D 0x0A) Unit Info Command: (cont.) Examples of Unit Command: ...
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Page 137: Appendix C: Error Codes
Diamond 36kW Manual Dynatronix, Inc. Appendix C: Error Codes When a fault condition occurs the FAULT lamp on the front panel illuminates. The display will switch back and forth between the normal read back meters and an error code. If multiple error codes are active each active error code is displayed one at a time until all active error codes have been displayed. - Page 138 Cycle power to clear the fault. If the fault continues report to Dynatronix, Inc. System Invalid CRC in factory If this fault occurs at power on configuration settings EEPROM,...
- Page 139 Inverter The inverter configuration and the Cycle power. If fault continues Control process control configuration do report to Dynatronix, Inc. (0 to n) not match for inverter module A. Inverter The inverter configuration and the Cycle power. If fault continues...
- Page 140 Dynatronix, Inc. Inverter Critical inverter fault. Inverter Cycle power. If fault continues Control output on module A is not allowed report to Dynatronix, Inc. (0 to n) due to a fault condition. Other fault codes will indicate the specific problem. Inverter Critial inverter fault.
- Page 141 Diamond 36kW Manual Dynatronix, Inc. Inverter Invalid inverter communications The process controller continues Control response to the process controller to request the readings from the (0 to n) request for combined output inverter until it receives a valid module readings response, then the fault clears.
- Page 142 EEPROM has not been needs to be updated. set (Model Type = 0xFF) System Calibration data could not be Calibration did not complete. saved Calibrate again. If the fault persisits contact Dynatronix, Inc. Page 142 of 146 198-1600-00 Rev F...
- Page 143 A CRC error makes it impossible Control to validate the inverter (0 to n) configuration. Cycle power to clear the fault. If the fault persisists contact Dynatronix, Inc. Inverter Inverter bus voltage fault on When the bus voltage returns to Control...
- Page 144 Output A complete shut down occurred This fault must be manually Channel during operate mode. Power was cleared. (0 to n) lost and the output was disabled. This fault is only flagged as an active fault if power fail faults are enabled in the unit configuration menu.
- Page 145 Diamond 36kW Manual Dynatronix, Inc. System Manual Clear. This fault can be The FPGA code version does not cleared manually even if the match on all inverters in the condition has not changed. This system. fault is informational and does not affect power supply operation.
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Page 146: Revision History
Update photos and installation instructions to updated 4704 3/26/2013 chassis. Add DHP48-375 specs 4816 9/5/2013 THIS DOCUMENT IS THE PROPERTY OF DYNATRONIX INC AND MAY NOT BE REPRODUCED OR USED IN ANY MANNER WIHTOUT PERMISSION OF DYNATRONIX INC. Page 146 of 146 198-1600-00 Rev F...
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