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Summary of Contents for Tweco Light Weight
- Page 1 WeIGHT qUICK rOBOTICS TOrCH English Français Español Installation Guide and replacement Parts Manual INVERTER CC DC PHASE SMAW GTAW Version No: AA:01 Issue Date: June 30, 2006 Manual No: SM-QRLTORCH (06/06)
- Page 2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new Tweco® Robotics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network.
- Page 3 While the information contained in this Manual represents the Manufacturer’s best judgment, the Manufacturer assumes no liability for its use. Light Weight Quick Robotics Torch Installation Guide and Replacement Parts Manual Instruction Manual Number SM-QRLTORCH Published by: Tweco Products Inc.
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Page 4: Table Of Contents
Quick ROBOtics light weight tORch SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ... 1-1 1.01 Welding Hazards ...1-1 1.02 Principal Safety Standards ...1-3 1.03 Safety and Health ...1-3 SECTION 2: INTRODUCTION AND DESCRIPTION ... 2-4 2.01 How to Use this Manual ...2-4 2.02 Receipt of Equipment ...2-4... -
Page 5: Safety Instructions And Warnings
4. Keep oxygen cylinders, chains, wire ropes, cranes, hoists, and elevators away from any part of the electrical path. SM-QRLTORCH Quick ROBOtics light weight tORch SECTION 1: WARNING 5. All ground connections must be checked periodically to determine that they are mechanically strong and electrically adequate for the required current. - Page 6 Quick ROBOtics light weight tORch 11. Keep smoke, fumes, and gases from the breathing area. 12. Fumes from the welding or cutting process are of various types and strengths, depending on the kind of base metal being worked on. To ensure your safety, do not breathe these fumes.
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Page 7: Principal Safety Standards
• Arc rays, hot slag, and sparks can injure or burn unprotected eyes and skin. • Welding sparks can cause fires and explosions. • Excessive noise can damage your hearing. SM-QRLTORCH Quick ROBOtics light weight tORch SAFETY INSTRUCTIONS AND WARNINGS... -
Page 8: Introduction And Description
The Quick Robotic Light Weight Torch gives the consumer the same quality that is expected from all Tweco series torches, with close to half the weight and a significant reduction in size. - Page 9 Table 1: Light Weight Mount Arms Stock No. 3500-1460 180° RDM Light Weight Mount Arm 3500-1461 180° (Long) RDM Light Weight Mount Arm 3500-1462 22° RDM Light Weight Mount Arm 3500-1463 22° (Long) RDM Light Weight Mount Arm • Sold Separately - RDML-2000-JC E-Stop Jumper Cable.
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Page 10: Installation And Disassembly
Quick ROBOtics light weight tORch INSTALLATION AND DISASSEMBLY 3.01 Installation 1. Remove the torch and cable assembly from the carton, and lay the assembly in a straight and untwisted position on a workbench or floor. 2. Check to ensure all items, shown in Figure 1 are located and identified. - Page 11 Refer to Figures 4A & 4B. SM-QRLTORCH Quick ROBOtics light weight tORch 11. Insert the factory-supplied 5/32” T-handle allen wrench through the hole on the aluminum front handle cap, identified as “Conduit Set Screw”...
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Page 12: Disassembly
Quick ROBOtics light weight tORch 16. Trim the conduit extending from the front of the conductor tube assembly by following the steps below: • Method “A” – Using a tape measure or scale, mark and cut the conduit to the cut length (1 5/16"). -
Page 13: Wiring
E-STOP CONNECTOR BLUE BROWN SM-QRLTORCH Quick ROBOtics light weight tORch SECTION 4: WIRING The receptacle is connected to a 3-wire cable that runs along the inside of the inner protective jacket. The end of this cable extends approximately 1ft. (.3m) out of the rear case and comes standard with a 9-pin amp plug. -
Page 14: Maintenance
Quick ROBOtics light weight tORch Contact tips and nozzles should be cleaned frequently. Spatter buildup may cause bridging between nozzle and tip. This could cause electrical shorting between the nozzle and work piece as well as restricting gas flow. Regularly inspect the conductor tube, torch and cable assembly for abrasions, cuts and undue wear. -
Page 15: Troubleshooting
Porous weld. 1. Poor or improper gas flow. 2. Moisture from torch/conductor tube. 3. Dirty or contaminated wire. 4. Base metal contamination. SM-QRLTORCH Quick ROBOtics light weight tORch SECTION 6: TROUBLESHOOTING Possible Cause 1. Tighten drive rollers. 2. Replace conduit. -
Page 16: Qrl Replacement Parts
Quick ROBOtics light weight tORch QRL Series Replacement Parts Item No. Part No. QRLMS QRLH QR106-RLS QTRMS-BS QRL106S QRLRH QRLCS QRL REPLACEMENT PARTS SECTION 7: QRL REPLACEMENT PARTS Stock No. 3045-1709 QRL Mount Sleeve (Includes 4, A & B) 3045-1710... - Page 17 These standard parts are not sellable items and should be purchased at a local hardware or fastener supplier. Item No. SM-QRLTORCH Quick ROBOtics light weight tORch Stock No. QRL Series Front Block & Cable (4 ft. long) (Includes 3, E & 5) QRL Series Front Block &...
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Page 18: Conduit Liners
Quick ROBOtics light weight tORch MACHINED CONDUIT STOP R45 SERIES CONDUITS STEEL WELDING WIRE Part No. Wire Size Stock No. .035 / .045 R45-3545-1 / 1.2 1450-1023 .035 / .045 R45-3545-4 / 1.2 1450-1024 .035 / .045 R45-3545-8 / 1.2 1450-1025 .035... -
Page 19: Factory Repair Center
30-day warranty on QRM-100, QRM-3 and RDM-2000 peripherals. • 60-day warranty on QRC-2000 and QWT-120 peripherals. Domestic Toll Free Phone Number: 1-800-426-1888 SM-QRLTORCH Quick ROBOtics light weight tORch SECTION 9: FACTORY REPAIR CENTER Robotics parts to ensure maximum product performance. ®... -
Page 20: Limited Warranty
Quick ROBOtics light weight tORch Statement of Warranty LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or material. Should ® any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products as stated below, THERMADYNE shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with THERMADYNE’s specifications, instructions, recommendations and recognized standard industry... -
Page 21: Warranty Schedule
XL PLUS Drag-Gun ® Drag-Gun Plus Torches Consoles, Control Equipment, Heat Exchangers and Accessory Equipment SM-QRLTORCH Quick ROBOtics light weight tORch Warranty SCHEDULE reserves the right to request documented evidence of date of purchase. ® Engine Driven Welders Scout ®... -
Page 22: Global Customer Service Contact Information
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION Thermadyne USA 2800 Airport Road Denton, TX 76207 USA Telephone: (1) 940-566-2000 Fax: (1) 800-535-0557 Thermadyne Canada 2070 Wyecroft Road Oakville, Ontario Canada, L6L5V6 Telephone: (1) 905-827-9777 Fax: (1) 905-827-9797 Thermadyne Europe Europe Building Chorley North Industrial Park Chorley, Lancashire England, PR6 7Bx Telephone: (44) 1257-261755... - Page 23 World Headquarters Thermadyne Holdings Corporation Suite 300, 16052 Swingley Ridge Road St. Louis, MO. 63017 Telephone: (636) 728-3000 Fascimile: (636) 728-3010 Email: www.thermadyne.com www.tweco.com...
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