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01/04
AG20022 Rev 1
DOING OUR BEST TO PROVIDE YOU THE BEST
GRAIN CART
800/950 BUSHEL
OPERATORS MANUAL
READ complete manual CAREFULLY
ASSEMBLY
CALIBRATION
BEFORE attempting operation.
OPERATION
REPLACEMENT PARTS
DEMCO
ï Dethmers Mfg. Co. ï 4010 320th St. ï P.O. Box 189 ï Boyden, IA 51234
PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420
www.demco-products.com
Page 1
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Table of Contents
Related Manuals for Demco 800 BUSHEL
Summary of Contents for Demco 800 BUSHEL
- Page 1 READ complete manual CAREFULLY ASSEMBLY CALIBRATION BEFORE attempting operation. OPERATION REPLACEMENT PARTS DEMCO ï Dethmers Mfg. Co. ï 4010 320th St. ï P.O. Box 189 ï Boyden, IA 51234 PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420 www.demco-products.com Page 1...
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Page 2: Table Of Contents
INTRODUCTION Thank you for purchasing a Demco Grain Cart. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Proper care and use will result in many years of service. -
Page 3: Safety Sign Locations
SAFETY SIGN LOCATIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS. #1 DANGER - Do not enter grain tank when auger is running! #2 DANGER -... - Page 4 SAFETY SIGN LOCATIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS. # 9 DANGER - This decal is on pto shaft, Guard is missing do not operate! #10 DANGER -...
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Page 5: Axle Assembly And Parts Breakdown
AXLE ASSEMBLY * NOTE: The 3/4î stud must be driven out and replaced with the 1î stud when duals are mounted on the hub of the grain cart NOTE: The long fixed axle (item #2 & #2a) must be used with 950 Axles dual rims and tires. -
Page 6: Track Axle Assembly And Parts Breakdown
TRACK AXLE ASSEMBLY REF. PART QTY. DESCRIPTION 10938-30 Track Axle 10939-30 Axle Mounting Plates 10940 Weigh Bar 10945-30 Axle End Cap 10946-95 Locking Tab (plated) 11094 Tracks (1 pair) 00254 1/2î Spring Lockwasher 01253 1/2îNC X 2.00î Hex Head Bolt (Gr. 5) 11097 3/4îNC X 2.00î... -
Page 7: Auger Assembly And Parts Breakdown
AUGER ASSEMBLY NOTE: Be sure to check and lubricate the inner gate when doing the mainte- nance on page 19 or every 20 hours. Lower auger shown here for clarity NOTE: Be sure to check and lubricate the slide gate guide rods when doing the maintenance on page 19. -
Page 8: Weasler Modular Clutch Assembly And Parts Breakdown
10874 09512 10873 REF. PART 09512 QTY. DESCRIPTION 11658 Complete 7.00î Clutch Assembly 09512 Replacement Friction Disc 10873 Replacement Separator Plate 10874 Replacement Spring Page 8... -
Page 9: Pto Drive Assembly And Parts Breakdown
PTO DRIVE ASSEMBLY REF. PART QTY. DESCRIPTION 11036 PTO Inner Guard 11037 PTO Outer Guard 11038 Cross and Bearing for 800 & 950 Grain Cart HYDRAULIC DRIVE ASSEMBLY REF. PART QTY. DESCRIPTION 05197 Quick Coupler (1/2î FPT with male tip) 11219 Hydraulic Hose 02178... -
Page 10: Grain Cart Assembly And Parts Breakdown
GRAIN CART ASSEMBLY For Extension Breakdown See Page 12 For Window Installation See Page18 For Dial Indicator Installation See Page 17 LOADING AND UNLOADING GRAIN WARNING: BE CERTAIN ALL POWER ï With the gate indicator in the closed position, fill the IS OFF WHEN CONNECTING PTO OR box with grain. - Page 11 REF. PART QTY. DESCRIPTION GRAIN CART ASSEMBLY AND OPERATION 03159 Square Cap Plug 10621-30 Ladder 10609-30 PTO Shaft Guard Step 10595-? Undercarriage/Box for 950 Grain Cart 11513-? Undercarriage/Box for 800 Grain Cart 07310 Rubber Grommet for Window 07276 Window 10612 Drive Shaft for 950 BU Grain Cart 10622 5/16î...
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Page 12: 950 Bushel Extensions Assembly And Parts Breakdown
800 & 950 EXTENSION ASSEMBLY 950 Grain Cart 800 Grain Cart 950 Extension Parts List REF. PART QTY. DESCRIPTION 10625-30 Front Extension 10630-30 Rear Extension 10626-30 Left Extension 800 Extension Parts List 10627-30 Right Extension REF. PART 10758 Side Hinge QTY. -
Page 13: Hydraulics Assembly And Parts Breakdown
HYDRAULIC PARTS AND ASSEMBLY Item #8 is on opposite side of fittings inside box REF. PART REF. PART QTY. DESCRIPTION QTY. DESCRIPTION 05198 Rubber Coupler Cover 09217-30 Hose Keeper (4 Hose) 05197 Hydraulic Quick Coupler 03547 5/16î-18 UNC X 2-1/4î Hex Head Bolt (Gr.5) 05831 1/2î... -
Page 14: Lighting Assembly And Parts Breakdown
LIGHTING PARTS AND ASSEMBLY 10 9 REF. PART QTY. DESCRIPTION 07278 Conspicuity Tape 06925 5/16î x 1î Carriage Bolt 10032 Left Dual Ag Light 10033 Right Dual Ag Light 02103 5/16 x 2î Hex Head Bolt Amber 07416 7-Way Male Plug Connector (Left) 10608 Wiring Harness... -
Page 15: Scale Option And Parts Breakdown
SCALE OPTION PARTS BREAKDOWN For Parts Breakdown of all other Hub and axle parts see pages 5-6. REF. PART QTY. DESCRIPTION 09410 Spindle Insert 09408 Spindle 09442 Grease Seal 10806 Hitch Scale 11698 7/8î x 5 1/2î Hex Head Bolt Gr. 8 10678 7/8î... -
Page 16: Scale Assembly And Parts Breakdown For Tracks
TRACK SCALE PARTS BREAKDOWN Front view of junction box Not used From the weigh bars To the tractor Hole for gauge Hole for charge port REF. PART QTY. DESCRIPTION 10941 Junction Box 10942 8í Junction Box to Tractor Cable 01263 5/16î... -
Page 17: Dial Indicator Assembly And Parts Breakdown
FOLDING AUGER DIAL INDICATOR PARTS BREAKDOWN To the auger REF. PART QTY. DESCRIPTION 10658-30 Pointer Assembly 10659-30 Dial Indicator Plate 10660-30 Pointer Mounting Plate 10661-30 Pointer Bracket 10673 Tension Spring 00116 5/32î x 1-1/2î Cotter Pin 10080 Cable For Pointer 04054 1/4î-NC X 3/4î... -
Page 18: Door Lift Assembly And Parts Breakdown
WINDOW INSTALLATION Locking Tab in Closed Position INSTALLATION PROCEDURE Window The installation must be done from inside Inside of Box the box. 1. Place rubber molding in opening. Seam Gravity Box should begin on side of opening. Locking Tab 2. Remove the protective sheeting from both sides of the plastic window. -
Page 19: Maintenance, Grease And Lube
GREASE & LUBE 13 - Inside The Box Reference numbers Are U-Joints -- Check and grease regularly. Reference number - Is a Telescoping P.T.O. Shaft with two slots in housing -- Fully extend P.T.O. Shaft, then place one or two pumps of grease in each slot. Reference numbers Are fixed self centering sealed bearings -- Do not over grease sealed bearings. -
Page 20: Grain Cart Checklist
Duals 950 Bushel Lug Tire 520/85R38 14 29 psi. DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Page 20...
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