DB Motor ZZ- Super Sport- Pirat Owner's Manual

Db motor minicross bike owners manual

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OWNERS MANUAL

ZZ- SUPER SPORT- PIRAT

GENERAL INFORMATION

We urge you to read this user manual

completely and carefully before the child

uses the minicross for the first time.

The manual contains tips and information

that will allow you and your child to make

the most of the minibikes

DANGER

Failure to observe the information marked by the symbol may cause serious injury

CAUTION

Failure to observe the information marked by the symbol may damage the vehicle

and reduce its safety considerably.

Table of Contents

Summary of Contents for DB Motor ZZ- Super Sport- Pirat

Page 1: General Information
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT GENERAL INFORMATION We urge you to read this user manual completely and carefully before the child uses the minicross for the first time. The manual contains tips and information that will allow you and your child to make...
Page 2: Owners Manual
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT Dear customer, dear friend You are now the proud owner of a modern vehicle that will offer loads of fun for you and your child, if you take the necessary care and attention. This booklet contains the information necessary for using and servicing your new minicross bikes, which has been built according to the latest technical developments.
Page 3 ZZ- SUPER SPORT- PIRAT IMPORTANT SAFETY WARNINGS FOR PARENTS DB MOTOR minicross bikes have been designed to be driven by a single person and for offroad use only. These bikes are not authorized for use on public roads. The child must have the necessary equipment before driving the bikes. This equipment consists of a helmet, goggles, chest, arm and leg pads, gloves and boots.
Page 4: User Instructions
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT USER INSTRUCTIONS Checks before each minibike use Use the bike only if it is in perfect mechanical condition. For safety purposes, we recommend that you get into the habit of carrying out the following checks before each use.
Page 5 Observe the breaking in recommendations. CAUTION DB motor models have been designed for use by a single person. It is therefore not allowed to carry passengers. These models do not meet legal requirements and safety standards. It is against the law to drive them on public roads.
Page 6 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT Starting with the engine warm Open the fuel tap Raise the side stand entirely Apply both brakes Do not open the throttle and swiftly push the kick-starter all the way down. What to do when the engine is flooded Close the fuel tap Remove the spark plug;...
Page 7 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT DANGER High speed with a cold engine negatively affects the life-span of the bike. The best solution is to let it warm up for a few minutes at average speed. Do not accelerate fully until it is warmed up.
Page 8: Serial Numbers
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT SERIAL NUMBERS FRAME NUMBER The frame number is engraved on the steering head. ENGINE NUMBER The number shown in the photo is the engine identification number...
Page 9 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT OPERATING INSTRUCTIONS ACCELERATOR The throttle is located on the right-hand side of the handlebars, and serves to increase or decrease the engine speed (and thus driving speed). Speed increases when it is turned in the direction of arrow A, and decreases in the opposite direction (as in arrow B).
Page 10 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT TANK CAP To open the cap, turn it counter-clockwise (A). To close it, turn clockwise (B). Fuel We strongly recommend the use of unleaded (95) petrol mixed with a 2% fully synthetic 2 stroke oil.
Page 11 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT Fuel increases in volume as temperature increases: never fill the tank to the top. FUEL TAP Located under the left side of the tank. The figure shows the fuel tap open. To close it, place the valve horizontally to the”off”...
Page 12 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CHOKE (FOR DELL’ORTO CARBURETOR 14/12) The choke lever is on the right side of the carburetor (A). By pressing the lever downward and holding (B), the air/fuel mixture becomes richer (with fuel). This is needed when starting a cold engine.
Page 13 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT KICK STARTER The kick starter (A) is on the right side of the engine: the top (B) folds out. Starting takes place rapidly moving the kick starter all the way down and forward in the...
Page 14 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CHECK THE CHAIN TENSION Check the chain tension approximately middle between sprockets. In this area the chain must move up and down within a range of 10 mm. (as in the figure). DANGER If the chain is too tight, the secondary transmission parts (such as the chain, sprockets, etc.) are subject to additional stress that may lead to premature wear and/or breakage of the chain.
Page 15: Adjusting The Chain Tension
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT ADJUSTING THE CHAIN TENSION (model ZZ) Loosen the nuts of the rear wheel axle (A) and tighten/loosen 2-chain adjuster equally. Before tightening the wheel nuts (30 Nm), make sure the wheel is aligned with the...
Page 16 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT ADJUSTING THE CHAIN TENSION (SUPER-SPORT and PIRAT models) Loosen the nuts of the rear wheel axle (A) and tighten/loosen the 2-chain adjuster bolts (B) equally (after first loosening the lock nuts). Before tightening the wheel nuts (30 Nm), make...
Page 17 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT The closed part of the masterling clip mist follow the direction of rotation. You must check the condition of the sprocket and chain-guide; replace when necessary. ADJUSTING THE FRONT DRUM BRAKE CABLE The front brake lever must have free play of 10-15 mm.
Page 18 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CLEANING CLEAN YOUR MOTORCYCLE REGULARLY TO PROTECT SURFACE FINISHES & INSPECT FOR DAMAGE, WEAR & OIL, COOLANT OR BRAKE FLUID LEAKAGE. WE RECOMMEND THE USE OF HOT WATER, SPONGE & SUITABLE AUTO TYPE CLEANING PRODUCTS. THE USE OF AUTO POLISH'S & SURFACE PROTECTION PRODUCTS WILL ENHANCE &...
Page 19 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT ADJUSTING THE REAR DRUM BRAKE CABLE The rear brake lever must have a free play of 10-15 mm. You may adjust the cable using the adjuster (A) on the brake lever or the adjuster (B) on the drum.
Page 20 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CHECKING FOR WEAR ON THE REAR BRAKE SHOES The shoes must be replaced when the distance between the brake lever and cable support is less than 50 mm, with the brake engaged. CHECKING FOR WEAR ON THE...
Page 21 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT REMOVAL AND REPLACEMENT OF THE FRONT WHEEL Raise the front wheel Unscrew the nuts (A and B) holding the front wheel and the nut (C) holding the brake cable so that you may slide it out in the direction of the arrow E and release it from the wheel (drum brake only).
Page 22 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT REMOVAL AND REPLACEMENT OF THE REAR WHEEL Raise the rear wheel Unscrew the nuts (A and B) holding the rear wheel and the nut (C) holding the brake cable so that you may slide it out in the direction of the arrow E and release it from the wheel (drum brake only).
Page 23: Checking The Spoke Tension
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CAUTION The type, condition and pressure of the tires affect the behavior of the motorcycle. It is therefore a good idea to check the following before each use; - that the dimensions are those specified in the technical specifications.
Page 24: Checking The Engine Oil Level
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT CHECKING THE ENGINE OIL LEVEL To check the oil level, remove the cap (A). With the bike upright, a small amount of oil should flow from the opening. Recommended engine oil is SAE 20:50 multigrade (4 stroke engine oil).
Page 25 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT INSTRUCTIONS FOR S6S –S6C ADJUSTABLE CLUTCH USE...
Page 26 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT PERIODIC MAINTENANCE OPERATION LIST Annually/ Before each After after 20 FOR RACE USE (BIKES USED FOR FUN CAN EXTEND 4 hours hours THESE PERIODS) Clutch (only for S6S – S6C engine) Read the instructions carefully...
Page 27 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT BASIC MODEL: ZZ 14-12”; ZZ 10-10” MINICROSS 14-12’ wheels 10-10’ wheels BIKE DETAILS (BAA00032) (BAA00033) Two-stroke single Cylinder. Cast iron w/3 Two-stroke single Cylinder. Cast iron w/3 Engine type: S6-E scavenge ports cylinder. Reed valve w/3 scavenge ports cylinder.
Page 28: Super Sport
OWNERS MANUAL ZZ- SUPER SPORT- PIRAT SUPER SPORT MODEL 14-12”; 12-10” SUPER SPORT SUPER SPORT MINICROSS 14-12’ wheels 12-10’ wheels BIKE DETAILS (BAA00030) (BAA00031) Two-stroke single-cylinder. Two-stroke single-cylinder. Engine Type: S6-S Sport Air Light-alloy with chromium plated liner Light-alloy with chromium plated liner cooled w/6 scavenge ports.
Page 29 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT PIRAT AC (AIR-COOLED) 14-12”; 12-10” PIRAT: PIRAT: MINICROSS 14-12’ wheels 12-10’ wheels (BAB000012) (BAB00013) BIKE DETAILS Two-stroke single-cylinder. Light-alloy Two-stroke single-cylinder. Light-alloy with chromium plated liner w/6 with chromium plated liner w/6 Engine Type: S6-S Sport Air scavenge ports.
Page 30 OWNERS MANUAL ZZ- SUPER SPORT- PIRAT PIRAT LC (LIQUID-COOLED) 14-12”; 12-10” PIRAT WATER COOLED PIRAT WATER COOLED MINICROSS BIKE 12-10’ WHEELS 14-12’ WHEELS DETAILS (BAB00009) (BAB00008) Two-stroke single-cylinder. Light-alloy Two-stroke single-cylinder. Light-alloy Engine Type: S6-C with chromium plated liner w/7...