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Harman Kardon AVR120 Service Manual

A/v dolby digital receiver
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See also: Owner's Manual
harman/kardon
A/V DOLBY DIGITAL RECEIVER

SERVICE MANUAL

ESD WARNING......................................2
LEAKAGE TESTING.................................3
BASIC SPECIFICATIONS.........................4
FRONT PANEL CONTROLS.....................5
FRONT PANEL DISPLAY.........................7
REAR PANEL CONNECTIONS..................9
TROUBLESHOOTING GUIDE.......................14
PROCESSOR RESET............................14
BULLETIN HK2003-07............................15
AVR120
CONTENTS
TECH TIP HKTT2003-01.......................17
EXPLODED VIEW...............................18
BLOCK DIAGRAM...............................20
ELECTRICAL PARTS LIST.....................21
PCB DRAWINGS.................................54
SEMICONDUCTOR PINOUTS...............57
SCHEMATICS....................................100
PACKING..........................................118
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
Rev3 6/2005

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Summary of Contents for Harman Kardon AVR120

  • Page 1: Table Of Contents

    AVR120 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS ESD WARNING………………………….…….2 TECH TIP HKTT2003-01…………………..17 LEAKAGE TESTING………………..……..3 EXPLODED VIEW………………………….18 BASIC SPECIFICATIONS…………….….…..4 EXPLODED VIEW PARTS LIST………….19 FRONT PANEL CONTROLS…………..…….5 BLOCK DIAGRAM………………………….20 FRONT PANEL DISPLAY…………………….7 ELECTRICAL PARTS LIST…….…..…..….21 REAR PANEL CONNECTIONS……..….……9 PCB DRAWINGS………………….…..……54 SEMICONDUCTOR PINOUTS……………57...

  • Page 2: Esd Warning

    AVR120 harman/kardon Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components.

  • Page 3: Leakage Testing

    AVR120 harman/kardon Before returning the unit to the user, perform the following safety checks : 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the unit.

  • Page 4: Basic Specifications

    Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark, and Power for the Digital Revolution is a trademark, of Harman Kardon, Inc. *Manufactured under license from Dolby Laboratories.

  • Page 5: Front Panel Controls

    AVR120 harman/kardon Front Panel Controls AVR 120 Main Power Switch Input Source Selector Set Button System Power Control FM Mode Selector Input Indicators Power Indicator Digital Optical 3 Input Delay Headphone Jack Digital Coax 3 Input Digital Input Selector Selector Buttons...
  • Page 6 AVR120 harman/kardon Front Panel Controls Tuning Selector: Press the left side of the Digital Coax 3 Input: This jack is used for Digital Input Selector: When playing a button to tune lower-frequency stations and the connection to the output of portable audio...

  • Page 7: Front Panel Information Display

    AVR120 harman/kardon Front Panel Information Display OPT 123 COAX 123 ANALOG AUTO TUNED ST PRESET SLEEP NIGHT PL II DSP VMAx NF LOGIC 7 CM Bitstream Indicators Logic 7 Mode Indicators Tuned Indicator DTS Mode Indicator Preset Number/Sleep Timer Auto Indicator...
  • Page 8 AVR120 harman/kardon Front Panel Information Display Memory Indicator: This indicator flashes when entering presets and other information into the tuner’s memory. Stereo Indicator: This indicator lights when an FM station is being tuned in stereo. Tuned Indicator: This indicator lights when a station is being received with sufficient signal strength to provide acceptable listening quality.

  • Page 9: Rear Panel Connections

    AVR120 harman/kardon Rear Panel Connections · ° AC INPUT ¡ ~120V/60HZ A VID 3 VID 3 TAPE ™ VID 2 VID 2 £ MODEL NO. AVR 120 ANTENNA VIDEO S-VIDEO COAX ¢ VID 1 VID 1 DIGITAL IN ∞ §...

  • Page 10: Connector

    AVR120 harman/kardon Rear Panel Connections ¡ Tape Inputs: Connect these jacks to the › Front Speaker Outputs: Connect these a Video 1 Video Inputs: Connect these PLAY/OUT jacks of an audio recorder. outputs to the matching + or – terminals on jacks to the PLAY/OUT composite or S-Video your front speakers.

  • Page 11: Remote Control Functions

    AVR120 harman/kardon Remote Control Functions Power Off Button IR Transmitter Window Program Indicator Power On Button Input Selectors POWER AVR Selector AM/FM Tuner Select Test Button Sleep Button TAPE Surround Mode Selector V C R CBL/SAT Night Mode VID 1...
  • Page 12 AVR 120’s remote is shipped from the factory to to select the channel being adjusted, then press choice. Pressing this button when the tuner is operate the AVR 120 and most Harman Kardon the Set Button , followed by the already in use will switch between the AM and CD or DVD players and cassette decks.
  • Page 13 AVR120 harman/kardon Remote Control Functions Tuner Mode: Press this button when the Preset Up/Down: When the tuner is Volume Control Punch-Through capability of the remote, which allows you to change the tuner is in use to select between automatic in use, press these buttons to scroll through the AVR 120’s volume while the remote is set to...

  • Page 14: Troubleshooting Guide

    • Amplifier is in protection mode • Contact your local Harman Kardon service center, which you can due to internal problems locate by visiting our Web site at www.harmankardon.com No sound from surround or •...

  • Page 15: Bulletin Hk2003-07

    AVR120 harman/kardon harman/kardon Service Bulletin Service bulletin # H/K2003-07 Sept. 2003 Warranty labor rate: MINOR repair To: All harman/kardon Service Centers Model: AVR110/210/310/510, AVR120/220; AVR320/520 Subject: Various Complaints For Complaints: NO AUDIO NOISE INTERMITTENT NOISE INTERMITENT AUDIO Possible Solution: Voltages may be too high on DSP Buffer IC or DSP IC All modifications are done to the DSP board.
  • Page 16 AVR120 harman/kardon MODELS: AVR110/210/310/510 AVR120/220 MODELS: AVR320/520...

  • Page 17: Tech Tip Hktt2003-01

    AVR120 harman/kardon TECH TIPS harman/kardon Troubleshooting tips and solutions to common service problems TIP# HKTT2003-01 Rev5 For models: AVR7000/7200/7300/8000 AVR10 AVR100/200/300/500 DPR1001 AVR110/210/310/510 DPR1005 AVR120/220/320/520 DPR2005 AVR125/225/325/525 HK3370/3470/3375/3475 AVR130/230/330/430/630 HK3250 AVR135/235/335/435/635 Subject: Backup Memory on AVR/DPR/HK series receivers In the event of the complaint: “the receiver is losing its memory (any programmed system settings) when the unit is turned off, or after the unit is unplugged (briefly*)”:...

  • Page 18: Exploded View

    AVR120 harman/kardon...

  • Page 19: Exploded View Parts List

    55244110 55191640XX 55201700XX 55175760XX 55206550XX...
  • Page 20 AVR220Block.sch-1 - Sat Mar 02 15:00:40 2002...

  • Page 21: Electrical Parts List

    AVR120 harman/kardon AVR120 Electrical Parts List Main PCB Reference Part No. Part Name / Description Designator #001 JE01009301UA AVR120US MNBD ASM #002 JE01009302UA AVR220US MNBD ASM '020 JE01009401UA MNBD APP AVR120 US '020 JE01009402UA MNBD APP AVR220 US '050 J60530002100...
  • Page 22 AVR120 harman/kardon Reference Part No. Part Name / Description Designator L501 J1451000030X COIL-AF CHOKE .7UH P551 J2431100002X POSISTOR PTC Q425 55133270NR TR-SHPLF 2SC4137 V N 100MI0A 20V Q426 55133270NR TR-SHPLF 2SC4137 V N 100MI0A 20V Q437 55127360NR TR-SHPLF 2SD2390 DARLINGTON N 10.0A...
  • Page 23 AVR120 harman/kardon Reference Part No. Part Name / Description Designator C443 2025004016 CC 220P0F +10% -10% 50.0V Y5P C444 2025004016 CC 220P0F +10% -10% 50.0V Y5P C446 2024647071 CC 100N0F +80% -20% 25.0V Z5V C483 J3640104350X CP MET .1U 250V -M...
  • Page 24 AVR120 harman/kardon Reference Part No. Part Name / Description Designator FH401 J4210020001X FUSE CLIP 0.3T FH402 J4210020001X FUSE CLIP 0.3T FH403 J4210020001X FUSE CLIP 0.3T FH404 J4210020001X FUSE CLIP 0.3T FH405 J4210020001X FUSE CLIP 0.3T FH406 J4210020001X FUSE CLIP 0.3T...
  • Page 25 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R404 8043703016 RCF 27K0 OHM +5% 250MI0W R405 4043563016 RCF 1K5 OHM +5% 250MI0W R406 4043563016 RCF 1K5 OHM +5% 250MI0W R407 4043563016 RCF 1K5 OHM +5% 250MI0W R408 4043563016...
  • Page 26 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R508 2046951016 RCF 43K0 OHM +5% 250MI0W R509 8043703016 RCF 27K0 OHM +5% 250MI0W R510 8043701016 RCF 1K8 OHM +5% 250MI0W R511 6044156016 RCF 560R0 OHM +5% 250MI0W R512 6044156016...
  • Page 27 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R614 5088300016 RCF 3K3 OHM +5% 250MI0W Front PCB '050 7043654016 D-SLP 1N4148 100.0V 150E-3A CN201 J4305100051X CNT ASSY 7P 450MM SL 2.5MM #24 CN202 J4305100052X CNT ASSY 3P 620MM SL 2.5MM #24...
  • Page 28 TR-SLPLF DTC114YSA N 100MI0A Q225 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q226 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q227 5514267056 TR-SLPLF MPSA06 N 500MI0A Q235 5513321056 TR-SLPLF DTC114YSA N 100MI0A #001 JE01009801UA FRTBD SMT AVR120 US #002 JE01009802UA FRTBD SMT AVR220 US...
  • Page 29 AVR120 harman/kardon Reference Part No. Part Name / Description Designator CL211 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 CR211 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C205 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V C206 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0...
  • Page 30 AVR120 harman/kardon Reference Part No. Part Name / Description Designator Q207 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q208 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q209 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q210 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q211 5513333092...
  • Page 31 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R206 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R207 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R208 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R211 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R213 6044435091...
  • Page 32 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R280 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R281 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R283 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R284 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R285 2047195091...
  • Page 33 AVR120 harman/kardon Reference Part No. Part Name / Description Designator C769 2034206039 CE 47U0F +20% 16.0V 85C C770 2034206039 CE 47U0F +20% 16.0V 85C C771 2034206039 CE 47U0F +20% 16.0V 85C C773 2034206039 CE 47U0F +20% 16.0V 85C C774 2034206039 CE 47U0F +20% 16.0V 85C...
  • Page 34 TR-SLPLF DTA114YSA P 100MI0A Q731 5513334056 TR-SLPLF DTC114TS N 600MI0A Q732 5511203056 TR-M FET RA/TAD 2SK117Y N 300MI0W #001 JE01010201UA PROBD SMT AVR120 US C701 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C702 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C703 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0...
  • Page 35 AVR120 harman/kardon Reference Part No. Part Name / Description Designator C843 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C845 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0 C848 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C850 1105933091 CCCFMIN 2N2F +10% -10% 50.0V X7R...
  • Page 36 AVR120 harman/kardon Reference Part No. Part Name / Description Designator Q715 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q718 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q721 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q724 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM...
  • Page 37 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R798 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R799 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R800 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R801 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R802 7043420091...
  • Page 38 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R866 8044039091 RMGCFMIN 2K2 OHM +5% 100MI0W R867 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R868 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R869 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R870 7043420091...
  • Page 39 Surround/Sub Power Supply PCB '050 J60530006000 HEAT SINK 16X7.5X30 '060 J5636140010X SCREW '070 55210560XX AC PRI LABEL PCB AVR120/220 AC981 J44900000110 AC OUTLET A204D0043P DAERYUNG CA81 55095460NR CPPMX 100N0F +20% -20% CN606 J4305100066X CNT ASSY 3P 900MM SL 2.5MM #26...
  • Page 40 RMOF 10R0 OHM +5% 1.0W R676 6044255016 RMOF 10R0 OHM +5% 1.0W R995 1504110016 RA 3M3 OHM +10% 500MI0W T981 J2812220031X STBY TRANS AVR120 VR601 J3211322110X RES SEMI J2R-220 VR602 J3211322110X RES SEMI J2R-220 WA601 55146560XX CONN 2.5MM 2 MA ST NAT 0 0...

  • Page 41: Ce 10U0F +20% 50.0V 85C

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator C986 2026884030 CE 1U0F +20% 50.0V 85C C987 2026888030 CE 10U0F +20% 50.0V 85C C988 2049503016 CC 100N0F +10% -10% 25.0V Y5P C991 2026901030 CE 47U0F +20% 50.0V 85C C992 1303935030 CE 100U0F +20% 35.0V 85C...
  • Page 42 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R612 2046945016 RCF 220R0 OHM +5% 250MI0W R613 1105961016 RCF 270R0 OHM +5% 250MI0W R614 1105961016 RCF 270R0 OHM +5% 250MI0W R615 2046951016 RCF 43K0 OHM +5% 250MI0W R616 2046951016...

  • Page 43: Ce 470U0F +20% 10.0V 85C

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator R982 2046946016 RCF 2K2 OHM +5% 250MI0W R983 1105964016 RCF 1K0 OHM +5% 250MI0W R984 1105967016 RCF 2K7 OHM +5% 250MI0W R985 3093938016 RCF 22R0 OHM +5% 250MI0W R986 2046946016...

  • Page 44: Ce 47U0F +20% 16.0V 85C

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator C626 2026888030 CE 10U0F +20% 50.0V 85C C627 2025267030 CE 470U0F +20% 10.0V 85C C627 2026888030 CE 10U0F +20% 50.0V 85C C628 2025267030 CE 470U0F +20% 10.0V 85C C628 2026888030 CE 10U0F +20% 50.0V 85C...

  • Page 45: R121

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator C632 1105934091 CCCFMIN 10N0F +10% C637 1105867091 CCCFMIN 100P0F +5% C638 1105867091 CCCFMIN 100P0F +5% C640 1105867091 CCCFMIN 100P0F +5% C641 1105867091 CCCFMIN 100P0F +5% C642 1105867091 CCCFMIN 100P0F +5%...
  • Page 46 AVR120 harman/kardon Reference Part No. Part Name / Description Designator J090 8044051091 RMGCFMIN 0 OHM +0% J091 8044051091 RMGCFMIN 0 OHM +0% J099 8044051091 RMGCFMIN 0 OHM +0% J101 8044051091 RMGCFMIN 0 OHM +0% J116 8044051091 RMGCFMIN 0 OHM +0%...

  • Page 47: R610

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator RS612 1106639091 RMGCFMIN 75R0 OHM RS612 9057437091 RMGCFMIN 82R0 OHM RS620 1106639091 RMGCFMIN 75R0 OHM RS620 9057437091 RMGCFMIN 82R0 OHM RS621 1106639091 RMGCFMIN 75R0 OHM RS621 9057437091 RMGCFMIN 82R0 OHM...

  • Page 48: Dsp Pcb

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator DSP PCB '050 J60600014000 SHIELD DIGITAL ET CN05 J4305100060X CNT ASSY 5P 480MM COIL1 J2831020205X TRANS PULSE 110UH CP01 J4422212140X FPC PLUG 21P 1.25M CP02 J4423331100X CNT PLUG BD'BD 2.0...
  • Page 49 AVR120 harman/kardon Reference Part No. Part Name / Description Designator BD18 J2631300204X BEAD CHIP/TAP HB-1 BD61 J2631300204X BEAD CHIP/TAP HB-1 C003 1105934091 CCCFMIN 10N0F +10% C004 1105934091 CCCFMIN 10N0F +10% C010 6044108091 CCCFMIN 22P0F +5% C011 1105934091 CCCFMIN 10N0F +10%...

  • Page 50: C210

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator IC11 J2116007001X IC 74HCU04M1R HEX IC12 J2116007001X IC 74HCU04M1R HEX IC13 J2142032005X IC 74VHC153MX IC14 J2136926001X IC DIR CS8414-CS IC15 J2141004002X IC BU4094 SOP16 IC16 J2141004001X IC BU4051 SOP16 IC17...
  • Page 51 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R055 7043423091 RMGCFMIN 1K2 OHM + R056 8044040091 RMGCFMIN 5K6 OHM + R057 7043423091 RMGCFMIN 1K2 OHM + R058 7043423091 RMGCFMIN 1K2 OHM + R059 5088655091 RMGCFMIN 560R0 OHM R060...
  • Page 52 AVR120 harman/kardon Reference Part No. Part Name / Description Designator R133 8044040091 RMGCFMIN 5K6 OHM + R134 7043423091 RMGCFMIN 1K2 OHM + R135 7043423091 RMGCFMIN 1K2 OHM + R136 5088655091 RMGCFMIN 560R0 OHM R137 5088655091 RMGCFMIN 560R0 OHM R138 8044040091...

  • Page 53: J210

    AVR120 harman/kardon Reference Part No. Part Name / Description Designator C026 2026729091 CCCFMIN 100N0F +80 C029 2026729091 CCCFMIN 100N0F +80 C030 2026729091 CCCFMIN 100N0F +80 C033 2026729091 CCCFMIN 100N0F +80 C034 2026729091 CCCFMIN 100N0F +80 C035 2026729091 CCCFMIN 100N0F +80...

  • Page 54: Pcb Drawings

    AVR120 harman/kardon...
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  • Page 57: Semiconductor Pinouts

    AVR120 harman/kardon...
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  • Page 71: Block Diagram

    AVR120 harman/kardon 8-channel analog multiplexer / demultiplexer BU4051BC / BU4051BCF / BU4051BCFV The BU4051BC, BU4051BCF and BU4051BCFV are analog multiplexers / demultiplexers which use three-input digi- tal signals for control via an 8-channel analog switch. These products feature high on / off output voltage ratio and low crosstalk between analog switches.

  • Page 72: C723

    AVR120 harman/kardon 8-bit compatible shift / store register BU4094BC / BU4094BCF / BU4094BCFV The BU4094BC, BU4094BCF, and BU4094BCFV are shift / store registers, each consisting of an 8-bit register and an 8-bit latch. As the data in the shift register can be latched by an asynchronous strobe input, it is possible to hold the output in the data transfer mode.
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  • Page 118: Packing

    AVR120 harman/kardon...

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