Table of Contents
Related Manuals for ROYAL OAK 86530
Summary of Contents for ROYAL OAK 86530
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Page 1: Assembly Instructions
ASSEMBLY INSTRUCTIONS 30” SPECIAL EDITION CHARCOAL GRILL Model # 86530 Product Code # 230-865-030 THIS GRILL IS FOR OUTDOOR USE ONLY. PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY RETAIN THIS MANUAL FOR FUTURE REFERENCE. -
Page 2: Safety Warnings
SAFETY WARNINGS WARNING! Before assembling or using your new ROYAL OAK CHARCOAL GRILL -- carefully read the instruction manual and all safety warnings! Failure to follow safety warnings could result in death, serious bodily injury, and/or property loss. Please read all instructions carefully before assembly or use of this outdoor charcoal grill. - Page 3 GRILL USAGE AND OPERATION • WARNING! Grill is very hot during and after use. Do not touch grill surfaces with unprotected hands. Always wear insulated mitts when grill is in use. • WARNING! Do not wear loose clothing when using grill or allow hair to come in contact with grill. •...
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Page 4: Part List
PART LIST Read all safety warnings and assembly instructions carefully before assembling or operating your grill. Please inspect contents of box to make sure all parts are included and not damaged. For missing parts, call Customer Service at 1-800-505-8319 M-F 8:30am-5:30pm EST or visit us on the web 24 hours a day www.americancustomerservice.com. - Page 5 Part Quantity Description Picture of Part Number DOOR HANDLE SUPPORT 1 PC (pre-assembled) CHARCOAL PAN 1 PC ADJUSTABLE CHARCOAL PAN ASSEMBLY 1 PC (pre-assembled) CHARCOAL PAN 1 PC ADJUSTMENT HANDLE STAINLESS STEEL HOOD 1 PC HOOD HANDLE w/screws 1 PC HEAT INDICATOR w/nuts 1 PC BUTTERFLY DAMPER...
- Page 6 HARDWARE M6x60 SCREW 12 PCS M6x12 SCREW 14 PCS M6x10 SCREW 32 PCS M5x12 SCREW 4 PCS WHEEL NUT 2 PCS M6 NUT 55 PCS Ø6 WASHER 9 PCS M5 WING NUT 4 PCS COTTER PIN 2 PCS NON-THREADED BOLT 2 PCS (for adjustable charcoal pan handle) M5 X 12 SCREW...
- Page 7 ASSEMBLY INSTRUCTIONS Step 1 – Separate and identify all parts. You will need a Phillips head screwdriver and two adjustable wrenches, or a pair of pliers. Step 2 – Lay Part “1” (Top/Back Panel) on its back on a non-abrasive surface. The top panel should be pointing straight up.
- Page 8 Step 4 – VERY IMPORTANT – (This step only) The screws are installed from the INSIDE OUT, with the nuts positioned outside the grill body. Attach Part “3” (Bottom Panel) to the bottom of Parts “2L & “2R using eight Part “C” screws and eight Part “2F”...
- Page 9 Step 6 Identify Parts “6F & 6B” (Right Legs). These two parts have the “screw in” caster holes at the bottom. Part “6F” is the leg with the four notches for adjusting the charcoal pan handle and MUST be positioned at the front. Identify Parts “5F &...
- Page 10 Step 11 Screw two Part “22” (Locking Caster) into the caster holes at the bottom of Parts “6F & 6B” (Right Legs). See figure 9.3 Figure 9.3 Step 12 While grill is still on its back, completely tighten all exposed screws on the top panel and legs. CAUTION: Do not over tighten the screws on the legs.
- Page 11 – Step 16 Locate Part “16” (Adjustable Realign the right hand components Assembly) so that it mirrors the left-side assembly. See figure 10.1 • Figure 10.1 – Step 17 Place Part “15” (Charcoal Pan) inside Spindle the TABS of Part “16” (Adjustable Assembly) and then align SPINDLE holes over TAB holes.
- Page 12 – Step 19 Attach all four Part “21” (Butterfly Dampers) to the back and sides of the grill using four Part “D” (M5x12) screws and four Part “H” (M5 Wing Nuts). NOTE: Screws should be installed from the outside in with the wing nuts positioned INSIDE the grill body.
- Page 13 – Step 22 Attach Part “4” (Front Panel) to the grill side panels using six Part “C” screws and six Part “F” nuts. (NOTE: The side panel flanges go behind the front panels to make a flush surface.) The screws should be installed from the outside in (with the nuts positioned inside the grill body).
- Page 14 – Step 25 Raise Part “15” (Charcoal Pan) to its highest position using Part “17” (Adjustable Handle). NOTE: Always perform this step before removing or installing Part “10” (Ash Pan). Slide Ash Pan into the opening at the bottom of the grill.
- Page 15 – Step 28 Insert three Parts “23” (Porcelain-Coated Cooking Grates). See figure 13.1 Figure 13.1...
- Page 16 CLEANING ASH FROM THE GRILL It is imperative that you clean out the ashes from your ROYAL OAK CHARCOAL GRILL after the grill and the ashes have completely cooled and before moisture can combine with the ash. Ash and moisture can create lye, which is very acidic, and can cause rusting.
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Page 17: Cooking Methods
Do not attempt to empty the ash pan of burning charcoal pieces or hot ash. Wait until the ashes and grill have completely cooled before emptying the grill. COOKING METHODS You can use your ROYAL OAK CHARCOAL GRILL to cook three different ways, depending on the type of food, and how you want to prepare it. GRILLING Grilling is cooking directly over the fire using direct heat. - Page 18 SEE “ADDING ADDIITONAL CHARCOAL” SECTION. SMOKING WOODS Adding smoking woods to your ROYAL OAK CHARCOAL GRILL is an easy and effective way to create wonderful flavor combinations for all types of grilled, barbecued, or slow smoked foods. Wood chips are typically used for shorter cooking times, whereas wood chunks are better for longer cooking times.
- Page 19 Limited Warranty For ninety days from the date of purchase, Royal Oak Sales Inc. warrants the grill against defects due to workmanship or materials to the original purchaser. Royal Oak’s obligations are limited to the following: • This warranty does not cover grills that have been altered or damaged due to normal wear, rust, abuse, improper maintenance, improper use, or modifications to the product.