SERVICE MANUAL Model Name : EP773 Prepared by SI : ________________________________________ Prepared by TSE : ________________________________________ Check by : ________________________________________ Approved by : ________________________________________ Date Revise Version Description 2006/12/15 V0.1 Initial Issue Copyright December, 2006. All Rights Reserved P/N: 36.86R02G001 95.86R01GC0A;...
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Preface This manual is applied to EP773 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediate- ly identify problems that occur with our products. We expect your customers will appreciate the service that you offer them.
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V-Sync (Hz) Horiz.Freq.(KHz) MAC LC 13’’ 640x480 66.66 34.98 MAC II 13’’ 640x480 66.66 MAC 16” 832x624 74.55 49.725 MAC 19” 1024x768 60.24 1152x870 75.06 68.68 MAC G4 640x480 31.35 I MAC DV 1024x768 1152x870 68.49 1280x960 Confi dential EP773...
Chapter 2 Disassembly Process 2-1 Equipment Needed & Product Overview Item Photo Item Photo Screw Bit Hex Sleeves (+) :107 Sleeves Tweezers Front Side Back Side Left Side Right Side EP773 Confi dential...
2-6 Disassemble IR Receiver Procedure Photo (1) Take off Mylar and IR Cover directly (2) Disassemble IR Receiver IR Receiver Top Cover Confi dential EP773...
2-14 Disassemble Side Shielding Module Procedure Photo (1) Unscrew 3 screws (as red circle) (2) Take off Side Shielding Module (3) Unscrew 2 screws (as red circle) (4) Disassemble Side Shielding Module Side Shielding Module Confi dential EP773 2-14...
2-19 Disassemble Power Module Holder Procedure Photo (1) Unscrew 3 screws (as red circle) (2) Take off Mylar directly (3) Disassemble Power Module Holder (as red square) Power Module Holder EP773 Confi dential 2-19...
3-1 LED Lighting Message Power LED Power LED Temp Lamp Message (Green) (Red) Standby State (Input power cord) Warming Flashing Normal Mode Cooling Flashing Error (Lamp failed) Error Flashing (Fan failed) Error (Over Temp.) => Light On => Light Off Confi dential EP773...
“Source” button on the control panel to swtich) - Ensure all connectors are securely connected and aren’t broken - Check Main Board - Check DMD Board - Check Color Wheel - Check DMD Chip - Check Engine Module EP773 Confi dential...
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- Ensure the Projection Lens is clean - Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module Garbage Image - Ensure the Signal Cable and Source work - Check Main Board - Check DMD Board Confi dential EP773...
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- If there are shadow / yellow light / blue light at “Left” & “Right” side of the screen, adjust “Screw 2” to adjust ROD position - “Screw 1” should be adjusted fi rst, and then “Screw 2” Screw 2 Screw 1 EP773 Confi dential...
Do the following action sequentially to enter service mode menu. (1) Press and hold “Enter” and “Menu” simultaneously. (2) Service Mode will be shown after pressing “Menu” and “Enter” for 3 seconds. (3) After confi rming the confi guration, press “Menu” and exit. Confi dential EP773...
- Circumstance Brightness : Dark room less than 0.5 lux. - Inspection Distance : 1.5m~3m for functional inspection - Screen Size : 60 inches diagonal (wide) - After repairing each EP773, the unit should be run-in (Refer to the table below). Symptom Run-in Time...
- Test Signal : position of 1024x768@60Hz video should be - Test Pattern : General adjustable to - Adjust Resync or be the screen Frequency / Tracking / frame. H. Position / V. Position to the inner of the screen. Confi dential EP773...
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ICON Pattern & 64 GRAYS RGBW - Please check and ensure if each color is normal and distin- guishable. - If not, please adjust color index of the Engineering Mode. - Fix OSD to re-sync or track Frenquency. Confi dential EP773...
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- Please check and see if the light leaks *Note - The unit cannot accept the leakage is brighter than Gray 10 Patterns Note: Light leak on refl ective edge, eyecatcher, bond wires and exposed metal. Confi dential EP773...
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“Menu” to leave the Service Mode after all. R, G, Each R, G, B - Test Pattern : R, B and color should be G, B and White White normal without Color Color color abnormal Perfor- issue. mance Confi dential EP773...
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Gray 30 ed if the problem appear with Gary 30 patterns Blemish The dark blemish - Test Pattern : (Dark) cannot be accept- Blue 60 ed if the problem appear with Blue 60 patterns. Confi dential EP773...
Click “Next” button. Next 1. Reading the “License Agreement” rules. 2. Choose “I accept and agree to be bound by all the terms and conditions of this License Agree ment” icon. 3. Click “Next” button. Next Click “Next” button. EP773 Confi dential...
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Step Procedure Photo Next Click “Next“ button Next Click “Next” button. Process- The program is ex- ecuting “Initializing” status. EP773 Confi dential...
Execute Execute the C:\Program Program fi les\DLP Composer\us- bupdata.cmd (Note: The “DLP Com- poser” program must be closed fi rst.) Type any Press any key to contin- key to ue. Then, wait for about continue 1 minute. EP773 Confi dential...
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“System Properties” window. 3. Choose “Hardware” and then click “Device Manager”. Ensure Click “Jungo” to ensure Device Manager “DDP2000” “DDP2000” and “Win- & “Win- driver” are properly Driver” are installed. If not, repeart properly Step 1~5. installed EP773 Confi dential...
1. Click “Library”. 2. The library path located in the default installation directory is C:\Program Files\ DLP Composer. If not, press “Browse” to select the right path. 1. Select “Edit\Prefer ences\Communi cations” and choose “USB”. 2. Click “OK”. EP773 Confi dential...
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Procedure Photo 1. Choose “Flash Loader” 2. Click “Browse” to search the fi rmware fi le. (EP773) 3. Select the item “Skip Boot Loader Area (load all but the fi rst 16KB).” 4. Click “Reset Bus” to erase the fl ash memory.
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Cable and Power Cord. Re-plug in Power Cable. Check Restart the unit and Firmware enter the Service Mode to check the Firmware Version. (For entering Service Mode, please refer to Chapter 4 Function Test and Alignment Procedure.) EP773 Confi dential...
Item Photo Item Photo One additional monitor (for checking the program Projector execution) (EP773) Setup Procedure Step Procedure Photo Adapter To Digital Port Connect 1. Power Adapter to Fixture JP1 All Ports 2. Fixture P1 to PC COM1 Port 3. Fixture P2 to Projector Analog Port 4.
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(Note: “RUN” mes- sage will appear on the screen.) Change “Please change the Cable to Cable to Digital” mes- Digital sage is shown on the screen, then click “OK”. (Note: “RUN” mes- sage will appear on the screen.) Confi dential EP773...
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Serial Blank is scrambled, please make a check in “Trans”.) 4. Click “Reset” to do the next unit or “Exit” to close the EDID program. Both Analog and Digi- tal are needed to be checked. EP773 Confi dential...
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Appendix A Exploded Overview D.C. EP773 EP773 Confidential...
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ASSY BOTTOM COVER MODULE EP773 70.86R16G001 PRE ASSY MAIN BD MODULE EP773 70.86R02G001 ASSY POWER MODULE EP773 70.86R07G001 ASSY ENGINE & BOTTOM BASE MODULE EP773 70.86R08G001 ASSY SIDE SHIELDING MODULE EP773 75.83F01G001 BUY ASSY AIRDUCT MODULE HD72 85.005AGG408 SCREW HEX I/O #4-40 H4xL8 Ni NYLOK 75.83R09G002...
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ASSY TOP COVER MODULE EP773 Confidential...
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EMI GASKET TAPE 0.13t 15mm*30mm DV10 42.83F04G001 CABLE FFC 14P PITCH=1.0mm HD72 51.81541G001 TAPE 3M J350 17*30mm 51.83F01G071 TOP COVER PC+ABS EP773 51.83F07G011 KEYPAD BUTTOM PC EP747 51.83F08G011 FRONT IR MYLAR 0.2t HD72 51.83F26G001 KEYPAD LED LENS HOLDER PC EP747 51.83F29G011...
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ASSY BOTTOM COVER MODULE EP773 Item Description 51.83F12G011 FRONT LOWER PANEL PC+ABS EP747 75.83F05G001 BUY ASSY FRONT SIDE SHIELDING HD72 75.86R02G001 BUY ASSY BOTTOM COVER MODULE EP773 85.WA123G060 SCREW PAN TAP M3*6 Ni EP773 Confidential...
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ASSY POWER MODULE EP773 Item Description 51.00001G001 CABLE TIE PG-YJ-80 51.86R02G001 LAMP DRIVER HOLDER MYLAR EP773 70.86R03G001 ASSY LVPS MODULE EP773 70.86R12G001 ASSY LAMP DRIVER MODULE EP773 85.1A123G050 SCREW PAN MECH M3*5 Ni Confidential EP773...
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SPONGE 52*22*6mm 52.86R17G001 LVPS THERMAL PAD 59*27.8*3mm 70.86R19G001 ASSY SUB LVPS MODULE EP773 75.86R01G001 BUY ASSY LVPS SHIELDING MODULE EP773 75.83R06G002 BUY ASSY POWER SHIELDING MODULE EP747 85.1C224G050 SCREW PAN MECH M4*5 COLOR W/TOOTH WASHER 85.1A123G050 SCREW PAN MECH M3x5 Ni...
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PRE ASSY ENGINE BASE MODULE EP773 Confidential EP773...
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UV/IR FILTER OF DP739 SERIES "GREEN" 61.80J02G001 UVIR HOLDER 739 SUS301 0.3t "GREEN" 51.80W34G001 ENGINE BASE MIRROR2 TAPE 3M-J350 2300MP "GREEN" 51.81542G001 TAPE 3M J350 17*15mm "GREEN" 61.85F06G001 BLOWER FAN DUCT PHILIPS 85.5A126G040 SCREW BINDING MECH M2.6*4 Ni "GREEN" 43.83A17G101 THERMAL SWITCH/YS11A125B-023 EP773 Confidential...
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ASSY SUB ENGINE MODULE EP773 Confidential EP773 7-10...
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ASSY OPTICAL LENS MODULE EP773 70.86R10G001 ASSY COLOR WHEEL MODULE EP773 70.86R14G001 ASSY ROD MODULE EP773 70.86R04G001 PRE ASSY ENGINE BASE MODULE EP773 70.86R15G001 ASSY ENGINE BOTTOM COVER MODULE EP773 75.80W15G004 BUY ASSY ZOOM RING STOP EMI MODULE EP738 85.1A326G060 SCREW PAN HEAD MECH M2.6x6 BLACK...
Y = Last number of the year (ex: 2006 - 6) Month of year (Jan = 1, Feb = 2,...Oct = A, Nov = B, Dec = C) L = MFG Date Serial code (from 0001~) EP773 Confi dential 7-26...
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