Hoist Fitness RPL-5305 Owner's Manual
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Hoist Fitness RPL-5305 Owner's Manual

Hoist Fitness RPL-5305 Owner's Manual

Plate-loaded decline chest press
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RPL-5305
OWNER'S MANUAL
ADDENDUM
READ THIS FIRST!
THE FOLLOWING PAGES WILL SUPERCEDE THE
EXISTING PAGES IN THE RPL-5305 MANUAL
CATALOG NUMBER 0608-000
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
RECORD SERIAL NUMBER HERE
(800) 548-5438
(858) 578-7676
Fax
(858) 578-9558

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  • Page 1 RPL-5305 OWNER'S MANUAL ADDENDUM READ THIS FIRST! THE FOLLOWING PAGES WILL SUPERCEDE THE EXISTING PAGES IN THE RPL-5305 MANUAL CATALOG NUMBER 0608-000 Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service RECORD SERIAL NUMBER HERE...
  • Page 2 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 20 RPL-5305 ASSEMBLY...
  • Page 3 ADJUST HEIGHT OF THE LIMITING STOP ASSEMBLY (9) SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER (53), AS SHOWN. ONCE THE LIMITING STOP IS PROPERLY ADJUSTED, WRENCH TIGHTEN JAM NUT (27). STEP 2: RPL-5305 ASSEMBLY PAGE 27...
  • Page 4 LOOSEN JAM NUTS (28, 29) AND TWIST TIE RODS (16) IN/OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHTS, BE SURE TO RE-TIGHTEN JAM NUTS. 33" [780mm] PAGE 28 RPL-5305 ASSEMBLY...
  • Page 5 OWNER'S MANUAL PART LIST NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. PART NUMBER DESCRIPTION 026-01PL2236 TOP CAP W/INSERTS 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 026-01X2402 FOOT PLATE ASSEMBLY 026-01X2849 RACHET PULL-PIN ASSEMBLY 026-01X2975 FOOT PLATE MOUNT ASSEMBLY 026-01X3235 CENTER UPRIGHT...
  • Page 6 RPL-5305 PLATE-LOADED DECLINE CHEST PRESS **WARNING !** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts...

  • Page 7: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. MACHINE ADJUSTMENT ............. PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5305 ASSEMBLY PAGE 01...

  • Page 8: Instructions

    If you experience problems, first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call your authorized HOIST dealer. Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on.
  • Page 9 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5305 ASSEMBLY PAGE 03...

  • Page 10: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5305 ASSEMBLY...
  • Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5305 ASSEMBLY PAGE 05...
  • Page 12 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 06 RPL-5305 ASSEMBLY...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5305 ASSEMBLY PAGE 07...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 08 RPL-5305 ASSEMBLY...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5305 ASSEMBLY PAGE 09...
  • Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. PAGE 10 RPL-5305 ASSEMBLY...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. RPL-5305 ASSEMBLY PAGE 11...
  • Page 18 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTEN HARDWARE. PAGE 12 RPL-5305 ASSEMBLY...
  • Page 19 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5305 ASSEMBLY PAGE 13...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 14 RPL-5305 ASSEMBLY...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (77) THEN LOOSEN NUT JUST ENOUGH FOR (11) TO PIVOT FREELY. RPL-5305 ASSEMBLY PAGE 15...
  • Page 22 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 16 RPL-5305 ASSEMBLY...
  • Page 23 WARNING - TIE ROD ENDS (18, 20) MUST BE TREADED A MINIMUM OF 3/8" WITH JAM NUT (28, 29) TIGHTENED SECURELY TO ENSURE PROPER CONNECTION. TIE ROD END (LH) JAM NUT (LH) TIE ROD JAM NUT (RH) TIE ROD END (RH) RPL-5305 ASSEMBLY PAGE 17...
  • Page 24 - REFER TO PAGES 27 & 28 FOR SPECIFIC MACHINE ADJUSTMENT INFORMATION. BE SURE ORIENTATION OF CAP WASHER (96) IS AS SHOWN IN DETAIL. TIE ROD JAM NUT TIE ROD JAM NUT BE SURE ORIENTATION OF CAP WASHER (96) IS AS SHOWN IN DETAIL. PAGE 18 RPL-5305 ASSEMBLY...
  • Page 25 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5305 ASSEMBLY PAGE 19...
  • Page 26 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 20 RPL-5305 ASSEMBLY...
  • Page 27 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. MAKE SURE THE ORIENTATION OF PULL PIN (5) IS AS SHOWN. RPL-5305 ASSEMBLY PAGE 21...
  • Page 28 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 22 RPL-5305 ASSEMBLY...
  • Page 29 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5305 ASSEMBLY PAGE 23...
  • Page 30 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 24 RPL-5305 ASSEMBLY...
  • Page 31 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5305 ASSEMBLY PAGE 25...
  • Page 32 - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. *IMPORTANT* NOW THAT THE RPL-5305 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

  • Page 33: Machine Adjustment

    ADJUST HEIGHT OF THE LIMITING STOP ASSEMBLY (9) SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER (53), AS SHOWN. ONCE THE LIMITING STOP IS PROPERLY ADJUSTED, WRENCH TIGHTEN JAM NUT (27). STEP 2: RPL-5305 ASSEMBLY PAGE 27...
  • Page 34 LOOSEN JAM NUTS (28, 29) AND TWIST TIE RODS (16) IN/OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHTS, BE SURE TO RE-TIGHTEN JAM NUTS. 33" [780mm] PAGE 28 RPL-5305 ASSEMBLY...

  • Page 35: Pre-Assembly

    OWNER'S MANUAL PRE-ASSEMBLY RPL-5305 ASSEMBLY PAGE 29...

  • Page 36: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. PAGE 30 RPL-5305 ASSEMBLY...

  • Page 37: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003341 021-0003405 021-0003320 021-0003113 SERIAL # DECAL 021-0003093 021-0003135 021-0003008 RPL-5305 ASSEMBLY PAGE 31...
  • Page 38 OWNER'S MANUAL DECAL REFERENCE CONTINUED 021-0003334 021-0018022 021-0003230 021-0004032 021-0003689 PAGE 32 RPL-5305 ASSEMBLY...

  • Page 39: Part List

    BEARING: FLANGED Ø2.00" O.D. X Ø1.00" I.D. 014-0005001 BEARING: (SMALL) Ø1.37" O.D. X Ø.75" I.D. 014-0012013 BEARING: BALL BEARING Ø2.44" O.D. X Ø1.18" I.D. 016-0001003 END CAP 1.50" X 2.50" (BLACK) 022-01PD2058-5 PLASTIC BACK PAD BACKING RPL-5305 ASSEMBLY PAGE 33...
  • Page 40 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 011-0101030 5/16"-18UNC X 1.00" BHCS (WZ) 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 011-0101016 3/8"-16UNC X 2.75" BHCS (WZ) RPL-5305 ASSEMBLY PAGE 34...
  • Page 41 DECAL ADJUST 1-7 VERTICAL TXT. 021-0018022 DECAL HOISTFITNESS.COM LOGO 021-0003689 RPL-5305 CHEST PRESS DECLINE PLACARD SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 013-0001003 .50" CAP WASHER 016-0003001 .50" CAP WASHER CAP 026-01PL0235-33 Ø1.188" X 14.17" OPEN END GRIP...

  • Page 42: Abbreviations

    BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5305 ASSEMBLY PAGE 36...

  • Page 43: Bolt Sizing Chart

    3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0" 1 3/4" 2 3/4" 3 3/4" 1/2" SHSS 1 1/4" 2 1/4" 3 1/4" 1 1/2" 2 1/2" 3 1/2" 1" 2" 3" 4" 0" PAGE 37 RPL-5305 ASSEMBLY...
  • Page 44 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4" 1 1/2" 1" 0" 1" 0" PAGE 38 RPL-5305 ASSEMBLY...

  • Page 45: Washer Sizing Chart

    CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER PAGE 39 RPL-5305 ASSEMBLY...
  • Page 46 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 40 RPL-5305 ASSEMBLY...

  • Page 47: Maintenance Schedule

    Repack with Grease; 6 MONTHS YEARLY Linear Bearings Replace; Cables, Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. PAGE 41 RPL-5305 ASSEMBLY...

  • Page 48: General Maintenance Information

    *These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery. Belts and Cables: *Hoist uses only high quality belt, and mil-spec cables. *Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.

  • Page 49: Weight Training Tips

    To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5305 HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself.

  • Page 50: Exercise Log

    OWNER'S MANUAL RPL-5305 ASSEMBLY PAGE 44...

  • Page 51: Limited Warranty

    Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal.

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