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Meijer.com
10 x 10 Flat Top Pergola
A S S E M B L Y G U I D E
Venetian, Tuscany, Luxor, Acadia
Models:
O P T I O N A L A C C E S S O R I E S
(2 Arches)
• Arch Kit System
• Privacy Fence Panel System
(2 Panels & Middle Post)
• Bolt Down Bracket Kit
(4 for Pergola)
• Additional Shade Slats Kit
(12)
Ver 8.1/FEB 2013
www.newenglandarbors.com
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Table of Contents
Summary of Contents for New England Venetian
- Page 1 10 x 10 Flat Top Pergola A S S E M B L Y G U I D E Venetian, Tuscany, Luxor, Acadia Models: O P T I O N A L A C C E S S O R I E S (2 Arches) •...
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Page 2: Table Of Contents
Meijer.com Ta b l e o f Co n t e n t s PAGE 10 x 10 Flat Top Pergola Introduction & Overview……………………………..........………..Pergola Materials Overview………………………. -
Page 3: Introduction & Overview
Meijer.com I n t r o d u c t i o n & O ve r v i e w (Venetian Pergola with Accessories Shown) Getting Started Restriction of Use First off, allow us to say thank you for the investment you have made in one This product is not designed to carry additional of our fine pergola kits. -
Page 4: Overview
Meijer.com Venetian Pergola Materials Overview www.newenglandarbors.com (Venetian Pergola with Accessories Shown) 1. Post Caps (4) 2. Main Column Tops (4) 3. Post Trims (8) 4. Rafter & Beam Decorative End Caps (16) 145.38 5. Main Support Beams (4) 6. Beam & Rafter Joiners (8) 7. -
Page 5: Breakdown
Meijer.com Venetian Pergola Materials Breakdown www.newenglandarbors.com (Venetian Pergola Accessories Not included) Check Boxes (Total of 5) for These Contents In the event of missing or defective parts please call our customer service dept. at 1 800 282 9346, ext #20 (Mon. to Fri. 8:00 AM to 4:00 PM EST). -
Page 6: Pergola Additional Materials List
Meijer.com Pergola Additional Materials List www.newenglandarbors.com Hardware (in plastic bag) NOTE: WE HAVE INCLUDED 10% EXTRA SCREWS BEYOND WHAT IS IDENTIFIED BELOW. All Screws Included with this Kit are Self-Auguring. A. Vinyl Weld Glue (3) B. 2 1/2” Self-Auguring Stainless Steel Screws (16) (to lock vinyl column and wood post together at bottom of each post) C. -
Page 7: Wood Post Layout & Installation For In-Ground Application
Meijer.com Wood Post Layout & Installation for In-Ground Application www.newenglandarbors.com This pergola can also be installed on a pre-existing wood or concrete surface using our bolt down bracket system with Overhead View a 4x4 wood post (sold separate). See page eight for more details. 111 1/2 Post location and placement is the most critical step in the overall installation process. -
Page 8: Wood Post Layout & Installation Using Bolt Down Post Brackets For Concrete Or Wood Surface
Meijer.com O P T I O N A L S T E P www.newenglandarbors.com 111 5/16 Wood Post Layout & Installation Using Bolt Down Brackets for Concrete or Wood Surface Measure and mark out the location of the pergola posts using string or chalk line. -
Page 9: Vinyl Column Assembly And Installation Over Wood Posts
Meijer.com *Ensure that holes at top of column are orientated correctly for S T E P T H R E E future beam and rafter placement. Vinyl Column Assembly & Installation Over Wood Posts Using the vinyl weld glue, insert the One Way 4”x4” Internal Wood Post Guide in the one end of the main column posts. -
Page 10: Vinyl Beam Assembly
Meijer.com At this stage, the columns should be properly Note: If you have base molding on your installed as per the following illustration, posts, measure above moldings as the with the columns 110” apart. measurement is to be from post to post. www.newenglandarbors.com Also, notice that the holes at the top of each post should be facing the same direction. -
Page 11: Vinyl Rafter Assembly
Meijer.com S T E P F I V E www.newenglandarbors.com Vinyl Rafter Assembly Four holes facing up Insert the end of the vinyl rafter marked ‘A’ into a joiner. Install the joiners so that the side with the four holes is facing up. Push firmly so the extrusion bottoms out inside the joiner. -
Page 12: Vinyl Beams & Rafter Placement
Meijer.com S T E P S I X Vinyl Beams & Rafter Placement Using a helper and two ladders proceed to complete the following steps: Slide the vinyl beam with rafter clips pre-installed through both holes of the vinyl column (overshooting), and then back through both holes of the opposite column. -
Page 13: Fastening Vinyl Beams, Rafters & Caps
Meijer.com S T E P S E V E N Fastening Vinyl Beams, Rafters & Caps Using 5/8” self-auguring stainless steel screws attach the pergola rafters to the rafter brackets. Install decorative pergola end caps using vinyl weld. Install the post caps using vinyl weld. Final position your post trims. -
Page 14: Shade Slats Installation
Install one 2 1/2” screw at each intersection of rafter and shade slat. Suggestions for Additional Shade as Necessary • Contact New England Arbors regarding the possibility of purchasing an extra box of shade slats. 8 3/8” • White resin lattice in variety of shapes and sizes are available at your local lumberyard. -
Page 15: (Sold Separately)
Meijer.com O P T I O N A L Decorative Arch Kit Materials List www.newenglandarbors.com (S old S eparately) Number of Shipping Boxes The Decorative Arch Kit is shipped in one box. Check Box for These Contents In the event of missing or defective parts please call our customer service dept. - Page 16 Meijer.com www.newenglandarbors.com Install post mounting brackets over each end of arches and screw into place. With a helper position the entire arch and screw brackets into place on the columns using a 1 1/2” screw. Keystone lid should sit flush under the joiner. Repeat for other arch kit assembly.
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Page 17: Privacy Fence Materials List
Meijer.com O P T I O N A L Privacy Fence Panel Materials List www.newenglandarbors.com (S old S eparately) Number of Shipping Boxes The Privacy Fence Panel is shipped in two boxes. Check Boxes for These Contents In the event of missing or defective parts please call our customer service dept. -
Page 18: Privacy Fence Panel Assembly & Installation
Meijer.com Privacy Fence Panel Assembly & Installation S T E P O N E Note: As mentioned on page 9, wall is not designed to fit pergola with base mold as custom cutting of pieces will be required. String Line Center of Post Install the Middle Post 55“... - Page 19 Meijer.com Install Fence (continued) www.newenglandarbors.com Install long and short u-channel accordingly in the middle of the vinyl posts using 5/8” screws provided. Install the tongue and groove privacy board working from the tallest board to the shortest. The first board should sit flush inside the u-channel.