Char-Broil 13201597 Product Manual
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Char-Broil 13201597 Product Manual

Vertical gas smoker
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Vertical Gas Smoker 580
Product Manual
Model 13201597
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
CAUTION
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your smoker online at
FOR OUTDOOR USE ONLY
www.grillregistration.com
© 2013Char-Broil, LLC
WARNING
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
• Columbus, GA 31902 •
Printed in China
42804856 • 07/17/12

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Summary of Contents for Char-Broil 13201597

  • Page 1: Product Record Information

    Vertical Gas Smoker 580 Product Manual Model 13201597 IMPORTANT: Fill out the product record information below. Model Number Serial Number See rating label on grill for serial number. Date Purchased FOR OUTDOOR USE ONLY CAUTION WARNING Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could...

  • Page 2: For Your Safety

    Installation Safety Precautions DANGER • Use your smoker, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If you smell gas: • Your smoker installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas 1.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS WARNING Product Record Information ......1 Do not attempt to repair or alter the hose/valve/regulator for any “assumed”...

  • Page 4: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the DANGER following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn control knob to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 • Apartment Dwellers: WARNING Check with management to learn the requirements and fire codes for using an LP gas appliance in your For Safe Use of Your smoker and to Avoid Serious apartment complex. If allowed, use outside on the ground Injury: floor with a three (3) foot clearance from walls or rails.
  • Page 8 Ignitor Lighting Burner Flame Check • Do not lean over appliance while lighting. • Light burner, rotate knob from HIGH to LOW. Looking through the match light holes underneath the appliance, you should see 1. Turn ON LP gas cylinder. the flame height decrease when turning knob from HIGH to 2.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly (Continued) CAUTION 7. Clean inner burner as recommended below, shown E. We suggest three ways to clean the burner tube. Use the one easiest for you. SPIDER ALERT! (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook.
  • Page 10 Food Safety Storing Your A ppliance Food safety is a very important part of enjoying the outdoor • Store in dry location. cooking experience. To keep food safe from harmful bacteria, • When LP cylinder is connected to appliance, store outdoors in follow these four basic steps: a well-ventilated space and out of reach of children.
  • Page 11 Setup Instructions Meats that require more than 4 hours of cooking time to reach Using Wood Chips or Chunks doneness may require additional water. The initial amount of hot water added (4 quarts) should last 4-6 hours. After 4-6 hours, •...

  • Page 12: Parts List/ Parts Diagram

    PARTS DIAGRAM Description KNOB, CONTROL IGNITOR, ROTARY KNOB, IGNITOR Description TEMPERATURE GAUGE SMOKER CHAMBER LOGO PLATE DOOR, SMOKER CHAMBER WIRE RACK, SMOKER CHAMBER SMOKER DRAWER WIRE, ELECTRODE BURNER HOUSING HARDWARE PACK CONTROL PANEL ASSEMBLY INSTRUCTION, ENGLISH — ASSEMBLY INSTRUCTION, SPANISH BURNER Hardware List DAMPER ASSEMBLY, TOP...

  • Page 13: Assembly

    ASSEMBLY • Carefully remove the door from the unit by swinging it opening and lifting it up and away from the smoker chamber. Lay the door aside. • Place the Smoker Chamber on it’s back with the door opening facing up. CAUTION: This unit is heavy! Place Unit on it’s back (door opening facing up) CAUTION: THIS UNIT IS HEAVY!
  • Page 14 • Place Control Panel Assembly onto Smoker Chamber by placing tabs under the front edge of the Smoker Chamber. The Control valve must engage the burner venturi tube as shown A. • From the inside of the Smoker Chamber, Install 2 #10-24x3/8” screws through the smoker chamber and through the Control panel Tabs as shown.
  • Page 15 • Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Thread the • Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Thread the bolts into the 1/4-20 nut welded to the underside of each leg.
  • Page 16 • Insert 1/4-20x1/2” Hex Head Bolt and flat washer through the top smoker body, in the center of the damper holes as shown.(A) • Insert the damper as shown. (B) • Place the 1/4” flat washer onto bolt and thread the 1/4-20 reversible lock nut on to the bolt. Tighten the nut sufficiently to allow the damper to move.
  • Page 17 • Insert the 3 Cooking Grates into the smoker body. • Carefully place the door back onto the Smoker Body hinges. Cooking Grates (3) • Remove wingnut from temperature gauge, insert temperature gauge through the hole in the door from the front, reinstall the wingnut to the temperature gauge.

  • Page 18: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned hose is cut or cracked, replace valve/hose/regulator.

  • Page 19: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner will not light • Rotary knob rotates without clicking. • Replace knob. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wire if insulation is broken. •...

  • Page 20: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 21 NOTES...
  • Page 22 NOTES...

  • Page 23: Registration

    Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des  promotions de Charbroil, veuillez cocher ici: Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.

  • Page 24: Thank You

    ON OUR WEBSITE Valuable product information • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting events and promotions • And much more! • REGISTER YOUR PRODUCT TO RECEIVE A SPECIAL OFFER CHARBROIL.COM/REGISTER...

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