Central Machinery 96154 - 11HP Assembly And Operation Instructions Manual
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Central Machinery 96154 - 11HP Assembly And Operation Instructions Manual

Ohv gas engine - horizontal
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OHV GAS ENGINE - HORIZONTAL
ASSEMbLy ANd OPERATION INSTRucTIONS
IMPORTANT!
your Warranty is
voided if:
You do not put
Engine oil in the
Engine's crankcase
prior to its first use.
Never run the Engine
with low or no oil.
Running the Engine
with low or no oil will
permanently damage
the Engine.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOuS INjuRy, REAd ANd uNdERSTANd
ALL WARNINGS ANd INSTRucTIONS bEfORE uSE.
©
Copyright
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
for technical questions or replacement parts, please call 1-800-444-3353.
MOdEL 99856 - 13 HP
MOdEL 96154 - 11 HP
Distributed exclusively by Harbor Freight Tools.
3491 Mission Oaks Blvd., Camarillo, CA 93011
2007 by Harbor Freight Tools
®
. All rights reserved. No portion of this

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  • Page 1 Copyright 2007 by Harbor Freight Tools manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. for technical questions or replacement parts, please call 1-800-444-3353. ® . All rights reserved. No portion of this...

  • Page 2: Specifications

    13 HP, 4-Stroke Gasoline Engine Air Cooled, Horizontal Shaft Electric Start w/Recoil Back-Up Engine Type Powered w/mid-to-high octane Model: 188FD, Family: 6CLGS.38988F Battery Type: 12 VDC (not included) Displacement Compression Ratio Maximum Power Output Maximum Torque 17 Ft.-Lb. @ 2500 RPM Fuel Tank Capacity Engine Oil Capacity 1”...

  • Page 3: General Safety Rules

    REAd ANd uNdERSTANd ALL INSTRucTIONS failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. Keep your work area clean and well lit. Cluttered and dark areas invite acci- dents. Do not operate the Engine in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

  • Page 4: Specific Safety Rules

    Engine with low or no Engine oil will permanently damage the Engine. Maintain labels and nameplates on the Engine. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Maintain a safe working environment. Make sure there is adequate surrounding workspace.
  • Page 5 People with pacemakers should consult their physician(s) before use. Electro- magnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the Engine’s magneto or recoil starter. Never leave the Engine unattended when it is running. Turn off the Engine before leaving the work area.

  • Page 6: Mechanical Precautions

    MEcHANIcAL PREcAuTIONS Prior to performing service, maintenance, or cleaning procedures, always make sure the Engine’s Ignition Switch is in its “OFF” position. Allow the Engine to completely cool. Then, remove the Spark Plug Wire from the Spark Plug. Do not alter or adjust any part of the Engine that is assembled and supplied by the manufacturer or distributor.

  • Page 7: Assembly Instructions

    IMPORTANT: If you have any doubts about your ability to perform the following assembly procedures, you should have a qualified service technician perform the assembly for you. Mounting Holes Located near the Crankshaft (16 - page 16) are different-sized mounting holes with which to mount the Engine to your power equipment unit.
  • Page 8 TO PROVIdE bATTERy POWER TO THE STARTER MOTOR The Engine’s Starter Motor (4 - page 26) unit can be powered by a typical 12 VDC battery (not included). fIGuRE b bLAck WIRE fROM THIS bOLT TO NEGATIVE (-) bATTERy POST To provide battery power to the Starter Motor (4 - page 26), connect the bLAck (negative -) wire from the negative (-) post on the battery to the Bolt designated on the base of the engine.

  • Page 9: Operating Instructions

    fuEL fILLER cAP (11 - PAGE 19) Make sure the power equipment unit’s transmission (if applicable) is in its “NEuTRAL” or “PARk” position before attempting to start the Engine. cHOkE fIGuRE d To start the Engine, turn the Fuel Lever to its “OPEN” position. Turn the Choke to its “START”...
  • Page 10 To start the Engine, using the battery for cranking power, insert the Ignition Key (19 - page 27) and turn the Engine Ignition (8 - page 27) to its “START” position. If necessary, repeat this procedure until the Engine starts. NOTE: To prolong Starter Motor (4 - page 26) life, use short starting cycles (5 seconds maximum, then wait one minute before attempting restart.

  • Page 11: Maintenance Schedule

    INSPEcTION, MAINTENANcE, ANd cLEANING WARNING! Never perform any services or maintenance on the Engine while it is running. Before performing any inspection, maintenance, and cleaning, turn off the Engine and disconnect the Spark Plug Wire from the Spark Plug to prevent accidental starting.

  • Page 12: Troubleshooting

    Problem Engine will not start. for technical questions, please call 1-800-444-3353. SKU 99856-96154 TROubLESHOOTING Possible cause Low on fuel or oil. Ignition switch is in “OFF” position. Faulty spark plug. Choke in wrong position. Fuel lever in “CLOSED” position. Engine under load during start- Spark plug wire loose.
  • Page 13 PARTS LIST/dIAGRAM - cRANkcASE Part description Washer Drain Plug Oil Seal, Crankshaft Seal Diode Crankcase Oil Seal, Regulating Sway Bar When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 14 PARTS LIST/dIAGRAM - cRANkcASE cOVER Part description Oil Plug with Seal Oil Plug Seal Crankcase Cover Washer, Drive Gear Drive Gear, Regulator Regulating Shaft Flying Block Snap Ring When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 15 PARTS LIST/dIAGRAM - cyLINdER HEAd/cyLINdER HEAd cOVER Part description Bolt Washer Rubber Seal Bolt Cylinder Head Cover Assy. Gasket, Cylinder Head Cover Bolt Circlip Exhaust Valve Guide Intake Valve Guide When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 16 PARTS LIST/dIAGRAM - cRANkSHAfT, PISTON, cONNEcTING ROd Part description Piston Ring (I) Piston Ring (II) Side Rail Expander Scraper Ring Set Piston Pin Circlip Piston Piston Pin Shank Bearing Cap Bolt When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 17 PARTS LIST/dIAGRAM - cAMSHAfT, VALVE ROckER Part description Lock Nut Sleeve Valve Rocker Adjusting Bolt for Valve Gap Pusher Guide Push Rods Valve Tappets Extension Spring Camshaft Assy. When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 18 PARTS LIST/dIAGRAM - cARbuRETOR Part description Inlet Gasket Connecting Block Carburetor Gasket Idle Adjustment Screw Mixture Chamber Body Main Nozzle Main Jet Float Float Chamber Gasket Float Chamber Washer Float Chamber Drain Screw Screw Air Cleaner Gasket Choke When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 19 PARTS LIST/dIAGRAM - fuEL TANk Part description Pipe Outlet Pipe Pipe Clamp Connector Bolt (M8x25) Packing Ring When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 20 PARTS LIST/dIAGRAM - AIR cLEANER Part description Wing Nut Air Cleaner Cover Filter Element Air Cleaner Base Sleeve A Air Cleaner Housing When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 21 PARTS LIST/dIAGRAM - MuffLER Part description Nut (M8) Exhaust Pipe Gasket Exhaust Pipe Muffler Gasket When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 22 PARTS LIST/dIAGRAM - REcOIL STARTER Part description Engine Switch Wire Grommet Clip Plastic Clip Bolt (M6x12) Fan Hood Assy. Bolt (M6x8) Casing Coil Leaf Spring Cord Spool When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 23 PARTS LIST/dIAGRAM - REGuLATING cONTROL SySTEM Part description Bolt (M5x35) Regulating Spring Clamp Bolt (M6x12) Support Panel Washer Throttle Spring Patch Setting Panel When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 24 PARTS LIST/dIAGRAM - fLyWHEEL Part description Nut (M16x1.5) Starting Flange When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description. The NAME Of THE PARTS LIST from which you are ordering (located at the top of this page).
  • Page 25 PARTS LIST/dIAGRAM - IGNITION cOIL Part description Screw (M6x30) Engine Stop Cable Ignition Coil Spark Plug Cap Ignition Coil Assy. When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering. The PART NuMbER listed to the left of the part description.
  • Page 26 PARTS LIST/dIAGRAM - STARTER MOTOR Part description Relay, Start-Up Rotor Comp. Starting Clutch Starter Motor Assy. Base, Starter Housing, Starter Clutch Drive Gear Brush, Comp. Stator Assy. Spring, Brush Reducing Gear Stay, Brush When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.
  • Page 27 PARTS LIST/dIAGRAM - STARTER & cONTROL bOX Part description Clamp Ring Gasket Bolt (M4x10) Control Front Cover Diode Nut (M4) Fixed Mount Ignition Switch Safety Diode Assy. When ordering parts from the above Parts List, make sure to specify the following: The MOdEL NuMbER (either 99856 or 96154) of the Engine for which you are ordering.

  • Page 28: Emission Control System Warranty

    Customer Service department at the number below to make shipping arrangements. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-3353.

  • Page 29: Please Read The Following Carefully

    EMISSION cONTROL SySTEM WARRANTy – (cONT.) Harbor freight Tools Emission control defects Warranty Provisions Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of “repair or replace as necessary” are warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part.

  • Page 30: Limited 90-Day Warranty

    Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.

This manual is also suitable for:

99856 - 13 hp9615499856

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