Ford 2006 Econoline Supplement Manual

Ford econoline

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Owner's manual (248 pages)

Owner's manual (256 pages)

Owner's manual (256 pages)

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Page 2: Introduction
This information cannot be erased and will stay in the system’s memory even if the modification is removed. The Information can be retrieved by Ford Motor Company, Ford of Canada, and service and repair facilities when servicing your vehicle.
Page 3 Introduction preparation package to produce an ambulance voids the Ford warranty and could result in elevated underbody temperatures, fuel overpressurization and the risk of fuel expulsion and fires. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on the driver’s side door pillar.
Page 4 ON position, then determines how long the glow plugs will be on according to the EOT and BARO sensors. The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase. 2006 Econoline (eco) Supplement USA (fus)
Page 5 3,600 rpm. Maximum engine governed speed is 4,000 rpm depending on engine load. Excessive rpm can only be achieved by manually downshifting at too high of a vehicle speed. Operating the engine beyond the governed speed can cause severe engine damage. 2006 Econoline (eco) Supplement USA (fus)
Page 6: Instrument Cluster
Instrument Cluster E-SERIES F-SUPER DUTY STANDARD CLUSTER F-SUPER DUTY OPTIONAL CLUSTER RPMX1000 TURBO km/h km/h P RN DIESEL FUEL ONLY SELECT/RESET 2006 Econoline (eco) Supplement USA (fus)
Page 7 Refer to Draining the FCM/HFCM and changing the fuel filters in the Maintenance and Specifications chapter of this supplement for the drain procedure. Allowing water to stay in the system could result in extensive damage to, or failure of, the fuel injection system. 2006 Econoline (eco) Supplement USA (fus)
Page 8 CHANGE FILTER mark for up to 250 miles (400 km) without damaging the engine or related components. However, the air filter element must be replaced at the earliest opportunity. Refer to Air filter restriction gauge (if equipped) in this chapter for more information. 2006 Econoline (eco) Supplement USA (fus)
Page 9 Always use the underhood air filter restriction gauge to determine when the air filter element needs to be changed. The warning light on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 2006 Econoline (eco) Supplement USA (fus)
Page 10 Refer to the Engine air filter warning light in this chapter of the supplement. Engine boost gauge (if equipped) Indicates the amount of pressure in the engine. Driving with your pointer continuously at the high end of the scale may damage the engine. 2006 Econoline (eco) Supplement USA (fus)
Page 11: Driving
(see air cleaner decal). Such fluid could cause immediate explosive damage to the engine and possible personal injury. Note: Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and causes engine performance problems. 2006 Econoline (eco) Supplement USA (fus)
Page 12 For best results in cold weather, use Number 1–D diesel fuel or “winterized” Number 2–D diesel fuel which has an additive to minimize wax formation. 2006 Econoline (eco) Supplement USA (fus)
Page 13 Consult your dealer for service immediately. Engine block heater (if equipped) Refer to the Driving chapter in the Owner’s Guide. 2006 Econoline (eco) Supplement USA (fus)
Page 14 E-350 Extended Van (9400 GVWR) 6.0L 3.55 16000 (7257) 9500 (4309) 6.0L 4.10 18400 (8346) 10000 (4536) E-350 Extended Van (Crew) (9400 GVWR) 6.0L 3.55 16000 (7257) 9300 (4218) 6.0L 4.10 18400 (8346) 10000 (4536) 2006 Econoline (eco) Supplement USA (fus)
Page 15 E-350 Cutaway 176” wheelbase, dual rear wheel) (11500 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) E-450 Cutaway 158” wheelbase) (14050 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Cutaway 176” wheelbase) (14050 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) 2006 Econoline (eco) Supplement USA (fus)
Page 16 • Weight distributing - requires an aftermarket weight distributing system which includes draw bar, hitch ball, spring bars and snap-up brackets. The vertical tongue load of the trailer is distributed between the truck and the trailer by this system. 2006 Econoline (eco) Supplement USA (fus)
Page 17 12500 (5670) 1250 (567) receiver distributing Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. 2006 Econoline (eco) Supplement USA (fus)
Page 18: Roadside Emergencies
Note: This vehicle has two frame-mounted batteries located on the passenger side frame rail, behind the front passenger door. A battery positive (+) jumper stud is located on the frame rail behind the rear most battery box. 2006 Econoline (eco) Supplement USA (fus)
Page 19 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2006 Econoline (eco) Supplement USA (fus)
Page 20 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2006 Econoline (eco) Supplement USA (fus)
Page 21 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. 2006 Econoline (eco) Supplement USA (fus)
Page 22 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2006 Econoline (eco) Supplement USA (fus)
Page 23 Reinstall the cap onto the jumper stud. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2006 Econoline (eco) Supplement USA (fus)
Page 24: Cleaning
• Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F–Super Duty 2006 Econoline (eco) Supplement USA (fus)
Page 25 Cleaning • E–Series 2006 Econoline (eco) Supplement USA (fus)
Page 26: Maintenance And Specifications
5. Power steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 2006 Econoline (eco) Supplement USA (fus)
Page 27 6. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Underhood relay box 9. Battery (dual batteries shown) 10. Power steering fluid reservoir 11. Air filter assembly 12. Engine oil dipstick 13. Windshield washer fluid reservoir 2006 Econoline (eco) Supplement USA (fus)
Page 28 Use only recommended fuel, lubricants, fluids and service parts conforming to Ford specifications. Motorcraft parts are designed and built for best performance in your vehicle. FUEL REQUIREMENTS Choosing the right fuel The engine is designed to use low sulfur number 1–D or 2–D Diesel fuel...
Page 29 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 30 FUEL CONDITIONING MODULE (HFCM - F-SUPER DUTY - FUEL FILTER/WATER SEPARATOR HFCM - F-Super Duty The vehicle is equipped with a Horizontal Fuel Conditioning Module (HFCM) located on the frame-rail under the driver-side floorboard near the transmission. 2006 Econoline (eco) Supplement USA (fus)
Page 31 IN FUEL light will come on when approximately 0.2 pints (100 cc) of water accumulates in the module. Replace the fuel filters with Ford Part No. FD–4604. This part number includes filters and seals for both the engine-mounted and frame-mounted filters.
Page 32 4. Verify that the drain valve is closed and latched, then remove the container from under the vehicle. 5. Restart the engine and check WATER IN FUEL indicator light; it should not be illuminated. If it continues to illuminate, have the fuel system checked and repaired. 2006 Econoline (eco) Supplement USA (fus)
Page 33 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 2006 Econoline (eco) Supplement USA (fus)
Page 34 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • F-Super Duty • E-Series 1. Remove the fuel filter cap by turning counterclockwise. 2006 Econoline (eco) Supplement USA (fus)
Page 35 The engine will not run properly if the fuel filter is not installed in housing. 1. Install the new fuel filter and cap seal (from Ford Part No. FD–4604) into the fuel filter housing. 2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter element.
Page 36 Engine oils with improved fuel economy properties (energy conserving) are currently available. If you use an energy conserving oil, be sure it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in the Lubricant and Maintenance Materials Specifications chart.
Page 37 See the following section Engine lubrication for severe service operation for all severe duty restrictions. Use Ford Engine Oil Filter Part No. 3C3Z-6731–AA (FL–2016) or equivalent. These filters protect your engine by filtering harmful, abrasive or sludge particles. The FL–2016 filters particles significantly smaller than most available “will-fit”...
Page 38 • Change engine oil and filter every 5,000 miles (8,000 km). • Use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS-M2C171–D or API categories CI-4, CI–4/SL, CI-4 PLUS or DHD-1. If CI-4 oil is not available, CH-4 is acceptable.
Page 39 4. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Release and flip the toggle clamps back. 2006 Econoline (eco) Supplement USA (fus)
Page 40 Front cover tabs must be disengaged from the slots before pulling it or damage to the air cleaner element will occur. 2006 Econoline (eco) Supplement USA (fus)
Page 41 Vehicle Weight Rating). The following statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the Warranty Facts Booklet, are applicable to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR. 2006 Econoline (eco) Supplement USA (fus)
Page 42 FUELING Do not use starting fluid such as ether or gasoline in the diesel air intake system. Such fluids can cause immediate explosive damage to the engine and possible personal injury. 2006 Econoline (eco) Supplement USA (fus)
Page 43 • If all electrical connections are tight and you need assistance to start, refer to Jump starting in the Roadside Emergencies chapter of your Owner’s Guide (F-Super Duty ) or refer to the Jump starting section in the Roadside Emergencies chapter of this supplement (E-Series). 2006 Econoline (eco) Supplement USA (fus)
Page 44 Higher rated fuses or circuit breakers could allow circuit overloading in the event of a circuit malfunction, resulting in severe vehicle damage or personal injury due to fire. Refer to the Owner’s Guide for replacement of fuses. 2006 Econoline (eco) Supplement USA (fus)
Page 45 Guide Includes heater and 5.0 quarts (4.7L) in coolant recovery. Includes 1 quart (1.0L) in engine oil filter. Use Motorcraft MERCON SP ATF, Motorcraft part number XT–6–QSP, meeting Ford specification MERCON SP WSS-M2C919–D. BULB SPECIFICATIONS Number of bulbs Trade number...
Page 46 VC-7-B (CA, OR (yellow-colored) and NM) Manual Motorcraft XT-2–QDX MERCON Transmission MERCON ATF Automatic Refer to Owner’s Guide transmission Refer to the engine oil specification chart located under Engine oil specifications in this chapter. 2006 Econoline (eco) Supplement USA (fus)
Page 47: Scheduled Maintenance Guide
Your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Quality Care Center has factory trained technicians who can perform the required maintenance using genuine Ford parts. They are committed to meeting your service needs and to assuring your continuing satisfaction.
Page 48 Lincoln Mercury dealership for all your vehicle’s needs. Get the most from your service and maintenance visits There are a lot of reasons why your Ford and Lincoln Mercury dealership is a great way to help keep your vehicle running great.
Page 49 With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford and Lincoln Mercury dealers can offer. WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?
Page 50 In order to keep your vehicle running right, it is important that you have the systems on your vehicle checked regularly. This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every scheduled maintenance as the way to ensure your vehicle keeps running right.
Page 51: Normal Scheduled Maintenance And Log
Additional information available on the Web To learn more about the importance of routine and dealer-performed maintenance on your vehicle, please visit the Ford Customer Service website. You’ll also find important warranty information, customer assistance, technical expertise, frequently asked questions and much more.
Page 52 Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system ILEAGE ❑ Inspect exhaust system and heat shields ❑ Check wheels for end play and noise ❑ Inspect and lubricate 4x4 front axle u-joints 2006 Econoline (eco) Supplement USA (fus)
Page 53 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. Rotation recommended for optimal tire life. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 54 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. Rotation recommended for optimal tire life. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 55 Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. ILEAGE ❑ Inspect exhaust system and heat shields ❑ Check wheels for end play and noise ❑ Inspect and lubricate 4x4 front axle u-joints 2006 Econoline (eco) Supplement USA (fus)
Page 56 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. Rotation recommended for optimal tire life. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 57 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. Rotation recommended for optimal tire life. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 58 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. Rotation recommended for optimal tire life. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 59: Exceptions
❑ Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water.
Page 60: Special Operating Conditions And Log
30,000 miles (48,000 km) and Lubricate 4x2 wheel bearings. Replace wheel bearing 90,000 miles (144,000 km) grease seal. Every 60,000 miles (96,000 km) Change transfer case fluid As required Replace cabin air filter, if equipped 2006 Econoline (eco) Supplement USA (fus)
Page 61 Every 5,000 miles (8,000 km) or 6 Change engine oil and replace filter months Every 5,000 miles (8,000 km) Inspect and lubricate steering and suspension ball joints Every 60,000 miles (96,000 km) Change transfer case fluid 2006 Econoline (eco) Supplement USA (fus)
Page 62 EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 63 EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE 2006 Econoline (eco) Supplement USA (fus)
Page 64: Motorcraft Premium Gold Coolant Change Record
MAINTENANCE AND SERVICE RECORD See an authorized dealer This section of the guide is designed to allow your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or other qualified service technician to record that the recommended service was completed at the appropriate mileage intervals.
Page 65 Next change due at this mileage => Today’s date goes here => Add 3 years + 00 / 00 / 03 Date of next change => P & A CODE whichever comes first R.O.# 2006 Econoline (eco) Supplement USA (fus)

Ford 2006 Econoline Supplement Manual

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