Aston Energy EnergySolis ES2200 Series Operating Manual

Photovoltaic solar inverter

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EnergySolis
Photovoltaic Solar Inverter
serie ES2200 / ES3300 / ES4200 / ES5000
Operating Manual V. 3.1
BATTERIES

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Summary of Contents for Aston Energy EnergySolis ES2200 Series

  • Page 1 EnergySolis Photovoltaic Solar Inverter serie ES2200 / ES3300 / ES4200 / ES5000 Operating Manual V. 3.1 BATTERIES...
  • Page 3 EnergySolis Photovoltaic Solar Inverter serie ES2200 / ES3300 / ES4200 / ES5000 Operating Manual V. 3.1...
  • Page 5 Aston Energy Srl Via Einaudi, 2 31050 Morgano (TV) Italy...
  • Page 7: Table Of Contents

    EnergySolis Contents Introduction ......................Foreword ......................Validity ......................Storage ......................Symbols in this Manual ......................Information Obligation ......................Warranty Conditions ......................Transport and Storage ......................Positioning ......................Safety Instructions ......................Introduction ......................Proper Use ......................Avoiding Personal Injury / Property Damage ......................
  • Page 8: Introduction

    Please read this operating manual carefully and take note particularly of the safety instructions. If you have questions about the device, the technical supervisor in your company or our employees will be glad to help you. Your Aston Energy Srl...
  • Page 9: Validity

    • Store this operating manual in an easily accessible Aston Energy Srl. place to refer to it if necessary.  11. Technical Data • Please pass this operating manual on to later users of the product.
  • Page 10 EnergySolis Introduction 1.4.2 1.4.3 Warning information Instruction symbols Take note of the provided documentation and/or in- 1.4.2.1 Warning about danger spots General warning structions! about danger spots! 1.4.2.2 Specific warning Warning about dangerous elec- Disconnect before work! trical voltage! 1.4.4 General symbols...
  • Page 11: Information Obligation

    – Operation – Cleaning and – Disposal of the device. Aston Energy Srl is not liable for damage incurred or caused by staff who have not been trained or who have been insufficiently trained! Warranty Conditions – In the event of incompatibility or malfunctioning...
  • Page 12: Transport And Storage

    The photovoltaic solar inverter may not be placed in on the contract, damage compensation, negligence, the vicinity of heat sources. strict liability or other claims, even if Aston Energy Srl was informed about the possibility of such damage in It is to be placed in a horizontal position.
  • Page 13: Safety Instructions

    – dusty, tures and unchanged solar radiation. – radioactive or The Aston Energy Srl Company is not liable for dama- – biologically or chemically contaminated ge caused by this to the PV modules and to the photo- atmospheres! voltaic solar inverter.
  • Page 14: Advice About Specific Dangers

    There is risk of receiving a life-threatening electric Aston Energy Srl Company is not liable for damage shock if you touch live components. caused by this to the PV modules and to the photovol- Only authorised electricians may work on electrical taic solar inverter.
  • Page 15: Maintenance, Service And Malfunctions

    EnergySolis Safety Instructions unit measures the ground current of the PV modules and prevents the feeding into the mains in the event of an earthing fault. Maintenance, Service and Malfun- ctions There is risk of receiving a life-threatening electric shock if you touch live components. Even after separating the device from the power sup- ply, parts of the photovoltaic solar inverter can still have high voltages.
  • Page 16: Device Description

    EnergySolis Device Description Dimensions Fig. 3-1-1 Dimensions of the photovoltaic solar inver- Display and connections 3.2.1 Display and connections ES2200 / ES3300 1 Front panel with LCD display and LED displays Operation and display of the operating state of the photovoltaic solar inverter 2 Data transmission interface to (option) USB, RS485, floating contact, TCP/IP...
  • Page 17 EnergySolis Device Description 3.2.2 Display and connections ES4200 / ES5000 1 Front panel with LCD display and LED displays Operation and display of the operating state of the photovoltaic solar inverter 2 Data transmission interface (option) USB, RS485, floating contact, TCP/IP 3 AC output terminalAC output for power supply con- nection 4 Data transmission interface (standard) RS232...
  • Page 18: Assembly

    EnergySolis Assembly Assembly of the wall mounting Before starting the assembly of the photovoltaic solar inverter, take note of load bearing capacity of the wall. There is a requirement for a load bearing capacity of at least 300 kg/m3. Plasterboard or metal stud partition walls are not suf- ficient.
  • Page 19 EnergySolis Assembly - Relative humidity 0 % to 90 % (without condensa- tion) - The photovoltaic solar inverter may not be exposed to any direct solar radiation. - The photovoltaic solar inverter is constructed for vertical assembly. Never assemble the photovoltaic solar inverter in a ho- rizontal position and make sure it does not tilt forward if assembled outdoors.
  • Page 20: Assembling Photovoltaic Solar Inverters

    EnergySolis Assembly If the photovoltaic solar inverters are assembled di- rectly above each other, the spacings must be adhered 1: Spacing of at least 50 cm Fig. 4-2 -5 Spacings with inline assembly Assembling photovoltaic solar inverters When lifting heavy loads, take note of the local regula- tions of the employers’...
  • Page 21 EnergySolis Assembly To mount the photovoltaic solar inverter, proceed as follows: 1. Mark the positions for the drill holes on the wall. 2. Drill the holes in accordance with the screws you have selected. 3. Screw on the wall mounting. Fig.
  • Page 22: Electrical Installation

    EnergySolis Electrical Installation There is risk of receiving a life-threatening electric shock if you touch live components. Only authorised electricians may work on electrical components or equipment in accordance with electro- technical rules. 1 String A 2 String B 2 Safety Instructions 3 Data transfer 4 AC output Fig.
  • Page 23 EnergySolis Electrical Installation Connection conditions Take note of the connection conditions of your mains power supplier. Pay attention to the locally required country settings on the photovoltaic solar inverter.  7.2 Country settings, operating mode settings and ID settings Ground fault circuit breaker The photovoltaic solar inverter is equipped with an integrated ground fault circuit breaker.
  • Page 24 EnergySolis Electrical Installation To connect the AC cable, please proceed as follows: - Measure the voltage and frequency of the supply mains. Supply voltage and frequency are country-specific. Fig. 5-1 - 2 Removing cable inlet In order to separate the photovoltaic solar inverter from the mains power and the PV modules, a custo- mer-supplied circuit-breaker must be installed for each circuit.
  • Page 25: Connecting Pv Module

    EnergySolis Electrical Installation Connecting PV module Before installation, check whether your PV modules are suitable for operation with your photovoltaic solar inverter. Not all PV modules are suitable for operation with transformerless photovoltaic solar inverters. Check with the PV module manufacturer. 1 PV quick connections 5.2.1 Requirements the PV modules have to meet...
  • Page 26 EnergySolis Electrical Installation 5.2.3 450 VDC. Overview of cabling for the PV module Within one tracker, only modules of the same type with the same power can be used. Two strings can be connected with the ES4200 / ES5000 models. Here it should be ensured that the load on both strings is symmetrical.
  • Page 27: Control Panel

    EnergySolis Control Panel 1 LCD display 2 LED display 3 Operating keys Fig. 6 - 1 Control panel...
  • Page 28 EnergySolis Control Panel Log in / Log out The following settings are displayed when you operate The Log in / Log out function gives you the option of the Log in / Log out key: displaying the internal settings of the photovoltaic –...
  • Page 29: Commissioning

    EnergySolis Commissioning There is risk of receiving a life-threatening electric shock if you touch live components. Only authorised electricians may work on electrical components or equipment in accordance with electro- technical rules. 2 Safety Instructions Check the following points before you start up the pho- tovoltaic solar inverter: - The housing is safely screwed in place.
  • Page 30: Country Settings, Operating Mode Settings And Id Settings

    EnergySolis Commissioning Country settings, operating mode settings and ID settings Make sure before changing the settings that the AC switch is “OFF”. 1. Press the key and the key simultaneously for about 5 seconds. The solar inverter switches to the mode “Settings” and you see the following display: 2.
  • Page 31: Checking Measurement Readings And Numbers

    EnergySolis Commissioning system. To do this, each photovoltaic solar inverter must be assigned a different ID number. 6. Change the ID number in a range of 1 to 200 with key or the key. The display shows: 7. Press the key to save the settings.
  • Page 32 EnergySolis Commissioning Fig. 7-4 - 4 Display J - Internal temperature Fig. 7-4 - 10 Display P - String A output of the photovoltaic solar inverter in °F power Fig. 7-4 – 5 Display K - Temperature of cooling element in °F Fig.
  • Page 33: Operating States Of The Photovoltaic Solar Inverter

    EnergySolis Commissioning Operating states of the photovol- taic solar inverter The photovoltaic solar inverter starts automatically when the PV panel DC power is sufficient. After starting, the photovoltaic solar inverter goes into the following operating states.
  • Page 34 EnergySolis Control Panel...
  • Page 35: Communication Interfaces

    EnergySolis Communication Interfaces tovoltaic solar inverter is switched off. Otherwise, the You can connect external devices such as PC, EMD photovoltaic solar inverter can be seriously damaged Display or Ethernet (SNMP card) to the photovoltaic solar inverter to call up data from it. The various com- as a result.
  • Page 36 EnergySolis Communication Interfaces 8.3.2 RS485 card CN1 is intended for the terminating resistor. You can activate the function with pin 1 - 2 (terminating resistor jumper “ON”); you can deactivate the function with pin 2 - 3 (terminating resistor jumper “OFF”). CN2 is intended for RS485 and CN3 for remote start- Fig.
  • Page 37 EnergySolis Communication Interfaces DCI Connection to the RS485 card (first photovoltaic solar inverter) 1 Nothing should be connected here 2 4-core, twisted-pair, screened cable Fig. 8-3-3 - 3 Connect the RS485 card (first photo- voltaic solar inverter) 1 Free 2 Jumper = OFF 3 Screen to PE 4 4-core, twisted-pair, screened cable 5 Screen, one-sided, to PE...
  • Page 38 EnergySolis Communication Interfaces 8.3.4 USB card Definition: – Compatible USB version 1.0, 1.5 MBit/s – Compatible HID Version 1.0 Pin assignment for the USB card 1 VCC (+ 5 V) 2 D – Fig. 8-3-4 - 1 USB card 3 D + 4 GND Fig.
  • Page 39 EnergySolis Communication Interfaces Each relay contact can take a load of max 40 VDC / 25 mA. You can switch the output signal from N.C. (normal close) to N.O. (normal open) by bridging Pin 1 and 2 or Pin 2 and 3 from JP1-5 with the jumpers. 8.3.6 SNMP card You will find more information and installation advice...
  • Page 40: Status Diagnosis And Troubleshooting

    EnergySolis Status Diagnosis and Trou- bleshooting The photovoltaic solar inverter is equipped with a self-diagnosis system that identifies a large number of possible operating procedures independently and shows them on the LCD display. This makes it possible to quickly eliminate technical problems. Furthermore, a differentiation is possible between –...
  • Page 41 EnergySolis Status Diagnosis and Trou- bleshooting...
  • Page 42 EnergySolis Status Diagnosis and Trou- bleshooting...
  • Page 43: Mains Error Alarm Codes And Explanations

    EnergySolis Status Diagnosis and Trou- bleshooting Mains error alarm codes and ex- planations...
  • Page 44 EnergySolis Status Diagnosis and Trou- bleshooting...
  • Page 45 EnergySolis Status Diagnosis and Trou- bleshooting...
  • Page 46: Service

    EnergySolis Service There are no parts on the photovoltaic solar inverter that have to be maintained by the customer. Clean the device at regular intervals with a dry, soft towel to avoid an accumulation of dust. In particular, clean the cooling fins on the back of the device.
  • Page 47: Technical Data

    EnergySolis Technical Data 11.1 Device specifications...
  • Page 48 EnergySolis Technical Data...
  • Page 49 EnergySolis Technical Data The nominal range should be between 150 VDC and 500 VDC to achieve nominal power.
  • Page 50: Es2200 / Es3300 Block Diagram

    EnergySolis Technical Data 11.2 ES2200 / ES3300 Block diagram 11.3 ES4200 / ES5000 Block Diagram...
  • Page 51: Scope Of Delivery / (Optional) Accessories

    EnergySolis Technical Data 11.4 Scope of Delivery / (Optional) Accessories Check the completeness of the delivery after receiving the goods:...
  • Page 52 EnergySolis Technical Data X = included in standard scope of delivery O = can be ordered as an option. ASTON sales team will be pleased to advise you.
  • Page 53 EnergySolis Technical Data In the following, you will find a list of components that Aston Energy has ap- proved and tested especially for this photovoltaic solar inverter. *** X = included in stan- dard scope of delivery O = can be ordered as an option.
  • Page 54: Declaration Of Conformity

    EnergySolis Declaration of Conformity ABLE REX, ENERSOLI S ES 2200/3 3 00/420 0 / 5000 PV000008 2/3/4/5 (k W) 0.23 KV...
  • Page 55 EnergySolis Declaration of Conformity...
  • Page 57 EnergySolis Copyright © Aston Energy s.r.l. Technical Data All rights reserved Sede Legale, Operativa e Amministrativa: Via Einaudi, 2 - 31050 Morgano (TV) Tel +39 0422 837262 Fax +39 0422 1830108 info@astonenergy.it N. Iscrizione C.C.I.A.A. TV P.IVA/C.F. 04175040262 R.E.A. n° 0329206...

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