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Summary of Contents for ICS P110
- Page 1 P110 HYDRAULIC POWER UNIT afety peratiOn and aintenance USer ManUaL ICS Blount, Inc. 4909 SE International Way Portland, Oregon 97222 © Copyright 2012, ICS Blount, Inc. www.icsbestway.com...
- Page 2 NOTES 2 ► P110 User Manual...
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Page 3: Table Of Contents
LIMITED WARRANTY POLICY ..........................24 SERVICING THE ICS POWER UNIT: This manual contains safety, operation, and routine maintenance instructions. ICS recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► P110 User Manual... -
Page 5: Safety Precautions
Always use hoses and fittings rated at 2500 psi/172 bar with a 4 to 1 safety factor. Be sure all hose connections are tight. • Be sure all hoses are connected for correct flow direction to and from the tool being used. P110 User Manual ◄ 5... -
Page 6: Tool Stickers & Tags
TOOL STICKERS & TAGS ICS Dash Sticker Single Circuit Sticker ICS Dash Sticker Single Circuit Sticker 6 ► P110 User Manual... -
Page 7: Hose Requirements
HOSE REQUIREMENTS Hydraulic hose types authorized for use with ICS are as follows: Certified non-conductive — Hose labeled certified non-conductive is the only hose authorized for use near electrical conductors. Wire-braided (conductive) — This hose is conductive and must never be used near electrical conductors. -
Page 8: Htma Requirements
Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures. *SSU = Saybolt Seconds Universal NOTE: These are general hydraulic system requirements. See tool Specification page for tool specific requirements. 8 ► P110 User Manual... -
Page 9: Operation
Do not operate the power unit until you have read the growth that may occur in cool operating hydraulic engine operating and maintenance instructions manual circuits. These fluids are recommended by ICS. Other furnished with the unit. fluids that meet or exceed the specifications of these 1. - Page 10 1/2 INCH MALE PIPE HOSE END HTMA 1/2 INCH FEMALE QUICK DISCONNECT COUPLER HTMA 1/2 INCH MALE QUICK DISCONNECT COUPLER ADAPTER, 3/8 INCH MALE PIPE × -8 SAE O-RING PRESSURE RETURN TOOL Figure 2. Hydraulic Connections 10 ► P110 User Manual...
- Page 11 When a tool is not being used the engine will not return to idle until either the flow selector switch is turned to the OFF position or the throttle control switch is turned to AUTO-ON. P110 User Manual ◄ 11...
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Page 12: Cold Weather Startup
This may take a few seconds for the unit to react due to a built-in program delay. 3. Allow the engine to idle for approximately one minute and move the Ignition Switch to the OFF position. 12 ► P110 User Manual... -
Page 13: Routine Maintenance
Incorrect type spark plugs can produce radio frequency interference that will corrupt and damage the controller. Failure to use the correct spark plug could result in a warranty that will not be considered. P110 User Manual ◄ 13... -
Page 14: Programmable Controller
“TechHELP # 032807). Contact a customer service representative. FAULT CODES The ICS controller is capable of identifying certain fault CALIBRATION conditions and alerting the user to them. A flashing LED indicates the fault conditions. The current fault code Calibration and programming can only be done by the list is shown on the following page. -
Page 15: Fault Codes
Check the lamp or relay hooked to the output. If fault is still present, have engine serviced by an authorized Service Center. Actuator disconnected or Check actuator wiring and actuator resistance. open circuit Resistance should be less than 10 ohms. P110 User Manual ◄ 15... -
Page 16: Testing & Troubleshooting
13 gpm/41.6-49 lpm. 8. Slowly turn the restrictor valve clockwise while watching the pressure gauge. The flow rate should stay at 7-9 gpm/26.5-34 lpm or 11-13 gpm/41.6-49 lpm as the pressure gauge reaches 2100-2200 psi/148-155 bar. 16 ► P110 User Manual... -
Page 17: Troubleshooting
Adjust or replace valve. Suction hose kinked. Make sure suction hose from fluid reservoir to pump inlet has a smooth curve. Solenoid not working. Check solenoid operation and electrical connections. Tool is defective. Refer to tool manual. P110 User Manual ◄ 17... -
Page 18: Specifications
Hydraulic Reservor Capacity: ........................3 gal./11 ltr Relief Valve “Crack” Ssetting ......................2100 psi/145 bar Full Relief Setting ..........................2500 psi/172 bar HTMA Category ..........“D” (30 lpm @ 138 bar) or “E” (45 lpm @ 138 bar) 18 ► P110 User Manual... -
Page 19: Briggs Engine Assembly
BRIGGS ENGINE ASSEMBLY P110 User Manual ◄ 19... -
Page 20: Briggs Engine Parts List
SPRING HOSE CLAMP AXLE FUEL VAPOR HOSE PUMP, SINGLE EMISSIONS STICKER FUEL CAP GROMMET FUEL TANK BATTERY BATTERY COVER CAPSCREW, 1/4-20 × 3/4 HEX FLANGE BOLT HANDLE BUMPER HEX FLANGE BOLT, 5/16 × 1-3/4 LOCKWASHER, 3/8 20 ► P110 User Manual... -
Page 21: P110 Frame Parts List
PRESSURE SWITCH ASSY KNOB (PART OF ITEM 13) DIRECTIONAL VALVE 2-WAY SWITCH CAP (INCLUDED WITH ITEM 27) ROTARY SWITCH COIL 3-WAY SWITCH STICKER, CE HOUR METER STICKER, SOUND POWER LEVEL FRAME WELDMENT CHOKE CABLE ASSY P110 User Manual ◄ 21... -
Page 22: Hose Fittings & Clamps List
HOSE BARB, 3/4 IN. HOSE × 3/4 IN. PIPE HOSE CLAMP ELBOW, 45° STRAIGHT THREAD ADAPTER ELBOW, 90° HOSE CONNECTOR, STRAIGHT THREAD ELBOW, 45° HOSE HOSE HOSE BARB, 3/4 IN. HOSE × 3/4 IN. PIPE 22 ► P110 User Manual... -
Page 23: P110 Wiring Harness
RECTIFIER WIRE WHITE TO MAGNETO WIRE ON ENGINE GRAY WIRE OIL PRESSURE FUEL SHUTOFF SWITCH RED WIRE RED WIRE (P TERMINAL) CONTROLLER ORANGE WIRE (S TERMINAL) YELLOW WIRE (I TERMINAL) ENGINE OIL PRESS SWITCH WIRING DETAIL P110 User Manual ◄ 23... -
Page 24: Limited Warranty Policy
During the warranty period, ICS® will replace or, at its option, repair for the original purchaser only, free of charge, any product or part manufactured by ICS® which is found upon examination by ICS® to be defective in material and/or workmanship. The purchaser shall be responsible for all transportation charges and any cost of removing any part submitted for replacement under this warranty. - Page 26 ICS, Blount Inc. 4909 SE International Way Portland, Oregon 97222 www.icsbestway.com Part Number 69403...
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