Kodiak 40” Owner's Manual
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Kodiak 40” Owner's Manual

Standard duty models 40”, 48”, 60”, 72”/medium duty models 60”, 72”/heavy duty models 60”, 72”, 84”/roundbacks: medium heavy duty models 60”, 72”/super heavy duty models 72”, 84”
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ROTARY CUTTERS
Do not use or operate this equipment until this safety manual and assembly
instructions (as applicable) have been read and understood.
This Safety Alert Symbol calls your attention to important safety information in this manual.
Owner's Manual & Parts List
SAFETY - ASSEMBLY - OPERATION - MAINTENANCE - PARTS
Medium Heavy Duty Models
Super Heavy Duty Models
8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805
info@kodiakmfg.com • www.kodiakmfg.com
SAFETY FIRST:
Roundbacks:
60", 72"
72", 84"
KODIAK MFG., INC.
Standard Duty Models
40", 48", 60", 72"
Medium Duty Models
60", 72"
Heavy Duty Models
60", 72", 84"
For replacement manuals call (423) 336-2390

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Summary of Contents for Kodiak 40”

  • Page 1 Medium Heavy Duty Models 60”, 72” Super Heavy Duty Models 72”, 84” KODIAK MFG., INC. 8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 info@kodiakmfg.com • www.kodiakmfg.com For replacement manuals call (423) 336-2390...
  • Page 3 MUST READ ALL SAFETY INSTRUCTIONS BEFORE CUTTER IS OPERATED. The information and illustrations in this manual were as correct and complete as possible at the time of printing. However, KODIAK continually makes minor changes and improvements, and your mower may have slight differences. KODIAK MFG., INC. reserves the right to change the design without notice.
  • Page 4 PLEASE READ IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS This sections is intended to explain in broad terms the concept and effect of the following federal laws and regulations. It is not intended as a legal interpretation of the laws and should not be considered as such. U.S.

  • Page 5: Important Safety Information

    SAFETY FIRST IMPORTANT SAFETY INFORMATION TO PREVENT INJURY OR DEATH This symbol is used to call attention to safety information that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety information could result in serious bodily injury or death.
  • Page 6 YOU MUST READ ALL SAFETY INSTRUCTIONS TO AVOID INJURY OR DEATH YOU are responsible for the SAFE operation and maintenance of your Kodiak Rotary Cutter. YOU must ensure that you and anyone else who is going to operate, maintain, or work around the cutter be familiar with the operating and maintenance procedures and related SAFETY in- formation contained in this manual.
  • Page 7 SAFETY FIRST THINK SAFETY! WORK SAFELY! NEVER OPERATE ROTARY CUTTERS NEAR PEOPLE, LIVESTOCK OR PETS. WARN CHILDREN TO STAY AWAY, AND STOP IF ONLOOKERS APPEAR. OBJECTS THROWN BY ROTATING BLADES CAN STRIKE WITH FATAL EFFECT. DANGER Keep hands and feet clear of mower while tractor engine is running. Failure to do so will result in death from rotating blades or PTO shaft.
  • Page 8 SAFETY FIRST THINK SAFETY! WORK SAFELY! WARNING Check driveline connections to cutter and tractor before operation. Be sure Quick Disconnect locks are operating and locked. Failure to do so could result in driveline becoming disconnected from the tractor and cutter. Personnel could be struck by fast rotating driveline resulting in serious injury or death.
  • Page 9 BEFORE OPERATING YOUR MOWER. Failure to observe safety page BEFORE OPERATING YOUR MOWER. Failure to observe instructions could result in personal injury or death. safety instructions could result in personal injury or death. KODIAK ROTARY CUTTERS STANDARD DUTY MODELS MEDIUM DUTY MODELS HEAVY DUTY MODELS KODIAK ROTARY CUTTERS 40”, 48”, 60”, 72”...
  • Page 10 SET UP SAFETY 3-POINT LIFT TYPE SET UP Loosen A-Frame and Lift Assembly to upright position. Remove Bolt and Nut at top of A-Frame. Back braces that were bolted to the outside of the upright arms should be moved to the inside of the upright arms and loosely tightened to the top of A-Frame.

  • Page 11: Slip Clutch Adjustment

    Adjust only to provide sufficient torque to prevent slippage under normal conditions. Occasional slippage is normal for drive train protec- tion. If satisfactory results cannot be obtained, consult your Kodiak dealer. IMPORTANT DO NOT OVERTIGHTEN NUT AND CAUSE SPRING TO BECOME SOLID, AS THIS WILL CAUSE SHAFT TO FAIL.
  • Page 12 OPERATION BEFORE OPERATING: Make sure there is nothing under the cutter (tools, feet, hands, etc.) that should not be there. Check to make sure all parts are assembled correctly. Set tractor lift control stop at a position that will prevent the drive shaft from contacting the front edge of the cutter when cutter is at full lift.

  • Page 13: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Excessive Vibration 1. Blades are not free to swing 1. Check bushing and blade movement 2. Blades are out of balance 2. Check blades for damage or replace Unusual Noise 1. Loose blade bolts or worn bushings 1.
  • Page 14 Kodiak Rotary Cutters - 3 Point Hitch 1/2” x 2.5” CAPSCREW BUSHING & LOCKNUT Cast Hub w/ 1” Bearings PIVOT 22 A 10 9 8 Ref. No. Description Part No. ST-40 ST-48 ST-60 ST-72 MD-60 MD-72 HD-72 HD-84 RB-60 RB-72...
  • Page 15 Kodiak Rotary Cutters - 3 Point Hitch Ref. No. Description Part No. ST-40 ST-48 ST-60 ST-72 MD-60 MD-72 HD-72 HD-84 RB-60 RB-72 RB-SHD-72SC* RB-SHD-84SC* PTO, with Slip Clutch 113-72SC PTO, with Slip Clutch 113-84H 1/2” Lock Nut 115 SMH 1/2” x 3” Grade 2 Bolt w/nut 200 SBLT 1/8”...
  • Page 16 Kodiak Rotary Cutters - Pull Type Cast Hub w/ 1” Bearings 22 A 18-19 10 9 8 Ref. No. Description Part No. PT-40 PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD Gearbox 40 hp - Splined 103 SP...
  • Page 17 Kodiak Rotary Cutters - Pull Type Ref. No. Description Part No. PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD 3/4” x 2 1/4” Nut 5/8” U Bolt, Nuts 1/8” Cotter Pin 117 SMH 1” Fine Thread Nut 118 SMH 1”...
  • Page 18 40 HP Gearbox Gearbox Assembly Model GB-40 40 HP - 1:1.47 Ratio Key No. Description Part No. Size Input Seal 60002 60060 34.93 - 54.13 - 11.12 Smooth Black Gearbox 60060-C 35 - 54 - 9 Face Plate 20002 Ball Bearing 207K 50006 Retaining Ring 200000...
  • Page 19 90 HP Gearbox Gearbox Assembly Model GB-90 90 HP - 1:1.46 Ratio Key No. Description Part No. Size Face Plate 20162 Shim Input Seal 60005 34.93 - 60.45 - 9.53 Smooth Black Input Seal 60005-C 35 - 60 - 15 Cup LM603014 50013 Bearing LM603049...
  • Page 20 ROUNDBACK Gearbox Key No. Description Part No. Qty. Spec. Housing RW-R0811 Input Cap RW-R0512 Retaining Ring RW-404 58 - 48- -2.5 Spacer RW-R0851 Seal Input RW-205 44 - 60 - 11 Shaft Input 20S RW-R0821 Gear Input RW-R0522 19T 1:1.46 Gear Output RW-R0524 13T 1:1.46...
  • Page 21 180 HP Gearbox Gearbox for 1000 RPM Cutters Model GB-180-1000 180 HP - 1.21:1 Ratio For 180 HP Extra HD Models: XH-72 • XH-84 • XH-96 • XH-120 Key No. Description Part No. Qty. Spec. Housing RW-R0811 Input Cap RW-R0512 Retaining Ring RW-404 58 - 48- -2.5...
  • Page 22 STD - PTO SHAFT Series 4 Please call Kodiak Parts Dept. before Key No. Description Part No. ordering PTO parts at 423-336-2390. 3 - Prong Lock Outer K4101 Outer Tube Hard Core w/ K4102 K-36725 [90SL4069] 910mm: Re-enforcement Ring Complete Shield Series 4 – 40” and 48” STD Cutter...
  • Page 23 Key No. Description Series Part No. Outer Tube Bearing K5101 Outer Tube Bearing K6101 Stiffner Bar K5102 Please call Kodiak Parts Dept. Standard Cone K5103 at 423-336-2390 BEFORE Stop Snag Ring K5104 ordering PTO parts. Safety Sleeve K5105 Outer Tube K5106 910mm, 26”...
  • Page 24 PTO SHAFT COVERS Complete PTO’s STANDARD 3 POINT HITCH PTO 40” SERIES #4 PART NUMBER 109-40 4’ SERIES #4 PART NUMBER 111-60 5’ SERIES #4 PART NUMBER 111-60 6’ SERIES #4 PART NUMBER 112-72 SLIP CUTCH STANDARD PTO 6” SERIES #4 PART NUMBER 113-72SC MEDIUM DUTY 3 POINT HITCH PTO 5’...
  • Page 25 STD - SERIES 4 PTO PARTS Description Part No. 4# 1 3/8 6S Yoke Tractor End C 4116-4 4# Male Profile Yoke C 4118-4 4# Female Profile Yoke C 4119-4 4# Small Plastic Cone C 3103-4 4# Tractor End Plastic Cover C 3101-4 Roll Pin C 4122-4...
  • Page 26 STD or MD - SERIES 4 S/C PTO PARTS Description Part No. 4# 1 3/8 6S Yoke Tractor End C 4116-4 4# Male Profile Yoke C 4118-4 4# Female Profile Yoke C 4119-4 4# Small Plastic Cone C 3103-4 4# Tractor End Plastic Cover C 3101-4 Roll Pin C 4122-4...
  • Page 27 6’ HD - SERIES 5 S/C PTO PARTS Description Part No. 5# 1 3/8 6S Yoke Tractor End C 5116-5 5# Male Profile Yoke C 5118-5 5# Female Profile Yoke C 5119-5 5# Small Plastic Cone C 5103-5 5# Tractor End Plastic Cover C 5101-5 Roll Pin C 5122-5...
  • Page 28 7’ HD - SERIES 6 S/C PTO PARTS Description Part No. 6# 1 3/8 6S Yoke Tractor End C 6116-6 6# 1 3/4 20S for 1,000 RPM 6# Male Profile Yoke C 6118-6 6# Female Profile Yoke C 6119-6 6# Small Plastic Cone C 6103-6 6# Tractor End Plastic Cover C 6101-6...
  • Page 29 DRIVE LINE Drive Line Parts List Series # Price Part # 1 3/8 - 6 Spline Yoke K4116 1 3/8 - 6 Spline Yoke K5116 1 3/8 - 6 Spline Yoke K6116 Cross Bearing Kit K4117 Cross Bearing Kit K5117 Cross Bearing Kit K6117 External Tube Yoke...

  • Page 30: Limited Warranty

    (c) waive any objection it may have as to any such action or proceeding brought in such court that such court is an inconvenient forum. Nothing herein shall limit the right of Purchaser or Kodiak Mfg., Inc. (or the right of any permitted suc- cessor or assign of either) to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located.
  • Page 31 ROTARY CUTTERS PRODUCT REGISTRATION THIS REGISTRATION FORM MUST BE ON FILE WITH KODIAK MFG., INC. WITHIN 30 DAYS OF DELIVERY TO PURCHASER, OR WARRANTY CLAIM WILL NOT BE HONORED. PLEASE RETURN COMPLETED FORM BY E-MAIL, FAX, OR MAIL: E-MAIL: INFO@KODIAKMFG.COM...
  • Page 32 ROTARY CUTTERS KODIAK MFG., INC. 8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 info@kodiakmfg.com • www.kodiakmfg.com For replacement manuals call (423) 336-2390...

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48”60”84”72”St-40St-48 ... Show all

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