GTO Mighty Mule 352 Installation Manual

GTO Mighty Mule 352 Installation Manual

E-z gate opener ul325 series

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Installation Manual for the
E-Z GATE OPENER
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so GTO, Inc. shall in no event be liable for direct,
indirect, incidental, special or consequential damages or loss of profits whether
based in contract tort or any other legal theory during the course of the warranty
or at any time thereafter. The installer and/or user agree to assume responsibility
for all liability and use of this product releasing GTO, Inc. from any and all liability.
If you are not in agreement with this disclaimer or do not feel capable of properly
following all installation and safety instructions you may return this product for full
replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate opener. This gate opener produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate openers are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
For more information on Mighty Mule's full line of Automatic Gate Openers and Access Controls visit our website at www.mightymule.com
GTO Sales: (800) 543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912 or
For 24 hr/day, 7 day/week Technical Service visit http://support.gtoinc.com/support/troubleshooter.aspx
WARNING!
GTO Technical Service (800) 543-1236 or (850) 575-4144
352
®
UL325 SERIES
2008 GTO, Inc.
©

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Summary of Contents for GTO Mighty Mule 352

  • Page 1 You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter.
  • Page 2 Please record the product serial number (located on the rear of opener arm), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate opener.
  • Page 3: Table Of Contents

    Table of Contents Gate Opener Class Categories ------------------------------------------------------------ inside cover Units and Standards Conversion Chart ------------------------------------------------ inside cover PLEASE READ THIS FIRST! ------------------------------------------------- Important Safety Instructions ---------------------------------------------- Disconnecting the Opener ------------------------------------------------------------- page 1 Important Safety Instructions for the Consumer ------------------------------- page 2 Secondary Means of Protection Against Entrapment ------------------------ page 5 Required Safety Precautions for Gates -------------------------------------------- page 6 Warning Signs and Labels ------------------------------------------------------------- page 7...
  • Page 4: Please Read This First

    Heavy duty or commercial uses; Professional installation; please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for information about our GTO/PRO professional line of gate openers and accessories. Our Sales Department will be glad to give you the name and phone number of a GTO/PRO dealer near you.
  • Page 5: Important Safety Instructions

    Because GTO automatic gate openers are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.
  • Page 6: Important Safety Instructions For The Consumer

    IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING: To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
  • Page 7 IMPORTANT SAFETY INSTRUCTIONS Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the master and second gate. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 –...
  • Page 8 Attach the warning signs (included) to each side of the gate to alert the public of auto matic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
  • Page 9: Secondary Means Of Protection Against Entrapment

    IMPORTANT SAFETY INSTRUCTIONS Secondary Means of Protection Against Entrapment As specified by Gate Opener Safety Standard, UL 325 (30A.1.1), automatic gate openers shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment.
  • Page 10: Required Safety Precautions For Gates

    Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule® 352 E-Z Gate Opener. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
  • Page 11: Warning Signs And Labels

    These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements. GTO DC SWING Series Conforms to UL325 5th Edition Standards 05/14/08 MM350DUAL-0000000 GTO, Inc. - Tallahassee, Florida USA This label is located...
  • Page 12: Installation

    3/8" x 3" Bolt (4) 3/8" x 2" Bolt (2) 5/16" x 1-3/4" Bolt (2) 3/8" x 1-1/2" Clevis Pin (4) Installation Video (1) GTO Transmitter (1) Master Opener (1) Post Pivot Bracket (2) Hardware Bag Contents Hairpin Clip (4)
  • Page 13: Tools And Items Needed For Installation

    YOU MAY ALSO NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION (Some of these items can be found in the Accessory Catalog page 42): • Low voltage wire (RB509) will be needed to run from the transformer to the opener control board; length depends upon the distance between the transformer power supply and the opener arm.
  • Page 14: Technical Specifications

    • Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing. • The Gate Capacity Chart shows approximate cycles, per day, you can expect from the Mighty Mule 352 Au- tomatic Gate Opener when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.
  • Page 15: Installation Overview

    Installation Overview Pull-to-Open Gates (Gate Opens into the Property) The diagram shown below is an example of a pull-to-open installation on a chain link fence and dual gate. Mounting the openers on masonry columns requires special procedures; see Column Installation Information on page 42 if you intend to mount the openers on columns.
  • Page 16: Installation Of The Mounting Hardware

    The position of the post bracket determines the leverage and efficiency of the opener. The post bracket position also sets the clearance between the opener and gate in the open and closed positions (minimum 2 inches for safety reasons). The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket carries the entire thrust of the active opener, bolts that completely penetrate the fence post must be used.
  • Page 17 Determining the Mounting Position of the Post Bracket Assembly and the Gate Bracket Step 3 Insert the " x 2" bolt through the center hole of the post brackets and post pivot bracket as shown. Fasten a " washer, " lock washer and "...
  • Page 18 position allows for minimum 2 inches of clearance between the gate and the opener in both the open and closed positions, as shown in the diagrams below. This clearance will give the opener the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area. Step 6 After verifying that you have the best position for the post pivot bracket in the open position, insert the 5/16"...
  • Page 19 Installing the Post Bracket Assembly and Gate Bracket Step 7 Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket.
  • Page 20: Mounting The Master Opener

    Step 11 Attach the opener to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the opener is level and adjust the post bracket assembly if necessary.
  • Page 21 The optional ground stop post is used to provide a secure point for the SECOND gate to close against. If you will be using the GTO Horizontal Gate Lock accessory with your gate opener system, the closed position ground stop is REQUIRED, as shown in Steps 2 and 3.
  • Page 22 At this stage of the installation, the openers should be installed on the gate leaves and the open and closed position stops should be in place. Check List • The gate is plumb, level, and swings smoothly on its hinges. •...
  • Page 23: Trench And Lay Conduit For Wiring

    Trench and Lay Conduit for Wiring Step 1 Trench and place 3/4 inch or larger PVC conduit from Master Opener Arm to Second Opener Arm. At this time you may also choose to trench and lay conduit from an AC power source to the gate for connecting the 18V transformer.
  • Page 24: Attaching Master Battery And Communication Cables

    Attaching Master Opener Battery and Communication Cables NOTE: At this point your 32 foot Power Cable and 32 foot Communication Cable should be run through conduit to connect your master and second. Step 1 With the MASTER opener mounted in the upside down position remove the Control Board Access Panel on the bottom of the opener arm.
  • Page 25: Attaching Second Battery And Communication Cables

    Attaching Second Opener Battery and Communication Cables Step 1 With the SECOND opener mounted in the upside down position remove the Control Board Access Panel on the bottom of the opener arm. Step 2 Connect the Communication Cable coming out of the conduit from the Master Opener to the LINK terminal on the second opener arm control board.
  • Page 26: Powering Options: Transformer Or Solar

    IMPORTANT: • The Mighty Mule 352 is designed and intended for use with a 12 Volt automotive or marine type battery. The battery must be placed inside a weatherproof case and located within 6 feet of the opener arm. The 10 foot harness supplied connects the battery to the master arm.
  • Page 27: Connecting The Battery

    Attach the 10 foot battery harness wires provided, to the terminals of the battery. Take care to attach the BLACK wire to the NEGATIVE terminal and the RED wire to the POSITIVE terminal. Reverse connection will cause damage to the control board. IMPORTANT: Make sure the power switch on the both opener arms is in the OFF position Master Opener 32 ft Communication Cable...
  • Page 28: Connecting The Transformer

    Solar Panel(s)" section on page 26. IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.
  • Page 29 Strip " off the ends of the low voltage wire and twist tightly. Insert these ends to the 18 VAC terminal block located on the control board (see illustration at right). The wires can be inserted into either terminal regardless of color.
  • Page 30: Connecting Solar Panel(S)

    Lock and circuit board will be damaged if #4 is on. The ON setting is selected when a beacon or light is used with the Mighty Mule 352. One wire from the low voltage beacon or light is connected to the "AUX OUT +" terminal and the other to the "AUX OUT –"...
  • Page 31: Setting Auto-Close Time

    Stall Force Potentiometer Setting IMPORTANT: For safety reasons the obstruc- tion setting or Stall Force on the Mighty Mule® 352 control board comes from the factory set at MIN (minimum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.
  • Page 32: Installing The Receiver

    • DO NOT run cable in conduit containing ac wiring. • The receiver range can vary from 50 to 100 feet depending upon weather, NOTE: Do not mount upside down. available as special order items; call the GTO Sales Department). NEVER splice receiver cable! be decreased.
  • Page 33: Setting The Closed Position Limit

    For PULL-TO-OPEN Installation Turn the power switches on the opener arms to the ON position Your Mighty Mule 352 has two Limit Settings 1) OPEN Limit setting: (gates in the OPEN POSITION / FACTORY SET & NOT ADJUSTABLE) The open limit setting is the fully open position.
  • Page 34: Setting Your Personal Transmitter Code

    Setting Your Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your Mighty Mule® 352 Gate Opener . For your safety and security, however, we strongly recommend that you replace the ®...
  • Page 35: Connecting Additional Safety Devices

    Connecting Additional Safety Devices Although GTO strongly recommends the use of additional safety devices, we do not endorse any specific brand names. Only use products that are certified and listed to be in compliance with any applicable UL standards (Underwriters Laboratories) and national and regional safety codes.
  • Page 36: Control Board Connections

    Control Board Connections AUX OUT (+): (Typically for use with automatic gate lock or light) • Provides 12Vdc power @ a maximum of 2 Amps or less than 25 watts when the gate is in motion. AUX OUT (-): (Typically for use with automatic gate lock or light) •...
  • Page 37: Connecting Accessories

    Automatic Lock make sure DIP #4 is set to off. Automatic Lock According to Application V – LOOP LOOP GTO Loop Detector LOOP Mighty Mule Push Button Control Mighty Mule Keypad Black - Power Red + Power GTO Universal Receiver...
  • Page 38: Routing Wires Through The Access Panel

    Transformer or Solar Wires Receiver Wires Communication Cable (LINK) Accessory Wires If you have any questions please call GTO Technical Service at 1-800-543-1236. M i g h t y M u l e 3 5 2 20 amp fuse To avoid stripping screw...
  • Page 39: Final Step

    Final Step When everything has been connected to the opener... Replace the control board access cover. If you were working with the opener with the control board access facing up, remove the opener arm from both mounts and remount it in the upright position (control board cover facing down).
  • Page 40: Push To Open Installation

    Determining The Mounting Position of The Post Bracket Assembly Swinging gates shall not open into public access areas! "Push-to-Open" gates open out from the property. Push-to-Open Brackets are required for this type of installation (see Accessory Catalog). If you have pull-to-open gates (gate opens into the property), return to page 13;...
  • Page 41: Setting The Open Position Limit

    Step 3 With the gate in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical adjustment is possible by sliding the post bracket assembly up and down.) Drill "...
  • Page 42 Step 3 Save the setting by pressing the transmitter and allowing the gates to return to the fully closed position. YOUR OPEN POSITION LIMIT IS NOW PROGRAMMED. Step 4 Repeat step 2-3 for the other arm that has not been programmed in step 2.
  • Page 43: Visual And Audible Diagnostic Indicators

    If your gate opener does not function properly after it is installed, use this guide or use the online troubleshooter at http://support.gtoinc.com/support/troubleshooter.aspx before calling the GTO Service Department. • On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year;...
  • Page 44 While the unit is IDLE: 1 blink with 2 seconds off: Free Exit terminal is shorted to common. Check exit wand or loop detector. 2 blink with 2 seconds off: Safety terminal is shorted to common. Check photo beams or loop detector. 3 blink with 2 seconds off: Edge terminal is shorted to common.
  • Page 45: Repair Service

    2. Use the Online Troubleshooter at http://support.gtoinc.com/support/troubleshooter.aspx. 3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850)575-4144. Refer to the serial number (located on the back of opener arm) and date of purchase when calling for assistance.
  • Page 46: Column Installation Information

    F THIS OPENER WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY, BRICK, OR ROCK (etc.) COLUMNS: READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING The simplest solution is to install the opener in a push-to-open configuration (requires Push-To- Open Bracket, see Accessory Catalog). The minimum clearance is easier to achieve and clearance is no longer a problem, since the opener will be pushing the gate away from the column instead of pulling it toward the column.
  • Page 47: Accessory Catalog

    E-Z GATE OPENERS ACCESSORIES Accessories are Available From Your Retail Store Solar Panel (FM123) 10 watt (FM121) 5 watt - requires two - 5 watt panels The Solar Panel is a 10 watt solar powered battery charger for use with the FM350 & FM352 gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft.
  • Page 48 If you have a question about any special order item, The contents of all material available on this installation manual are copyrighted by GTO, Inc. (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be reproduced, downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO.

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